Properties of Fe2SiO4/SiO2 coated Fe-Si soft magnetic composites prepared by sintering Fe-6.5wt%Si/Fe3O4 composite particles

被引:29
作者
Luo, Zigui [1 ,3 ]
Fan, Xi'an [1 ,2 ,3 ]
Hu, Wentao [1 ,3 ]
Luo, Fan [1 ,3 ]
Wang, Jian [4 ,5 ]
Wu, Zhaoyang [6 ]
Liu, Xin [4 ,5 ]
Li, Guangqiang [1 ,3 ]
Li, Yawei [1 ,2 ]
机构
[1] Wuhan Univ Sci & Technol, State Key Lab Refractories & Met, Wuhan 430081, Peoples R China
[2] Wuhan Univ Sci & Technol, Natl Prov Joint Engn Res Ctr High Temp Mat & Lini, Wuhan 430081, Peoples R China
[3] Wuhan Univ Sci & Technol, Minist Educ, Key Lab Ferrous Met & Resources Utilizat, Wuhan 430081, Peoples R China
[4] Guangdong Acad Sci, Guangdong Inst Mat & Proc, Guangzhou 510650, Peoples R China
[5] Guangdong Acad Sci, Natl Engn Res Ctr Powder Met Titanium & Rare Met, Guangzhou 510650, Peoples R China
[6] Anhui Univ Technol, Minist Educ, Key Lab Met Emiss Reduct & Resources Recycling, Maanshan 243002, Peoples R China
基金
中国国家自然科学基金;
关键词
Soft magnetic composites; Redox reaction; Fe2SiO4/SiO2 insulating layer; Fe3O4 coating layer; Core loss; LOSS SEPARATION; MNZN FERRITE; CORE LOSS;
D O I
10.1016/j.jmmm.2019.166278
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
In this work, Fe2SiO4/SiO2 coated Fe-Si soft magnetic composites (SMCs) have been prepared successfully via ball milling Fe-6.5wtWoSi/Fe3O4 composite particles combined with subsequent spark plasma sintering (SPS) process. The formation mechanism of Fe2SiO4/SiO2 insulating layer and effect of Fe3O4 coating content on the microstructure and properties for the Fe-Si SMCs were investigated in detail. It is interesting that high temperature SPS process would lead to the occurrence of redox reactions between Fe3O4 and Si from Fe-Si alloy cores, and resulted in the transformation from Fe3O4 coating layer to Fe2SiO4/SiO2 insulating layer. As a consequence, the novel Fe-Si SMCs exhibited superior performances including high saturation magnetization (190.4 emu/g) and low core loss (9.02 mW/cm 3 at 10 kHz) decreased by 89.1% compared to that of the un-coated Fe-Si SMCs (83.08 mW/cm(3) at 10 kHz). The results indicated that the method of preparing insulating layer by the redox reactions is a simple and effective way to synthesize new SMCs with high performance for electro-magnetic energy conversion equipments.
引用
收藏
页数:7
相关论文
共 28 条
[1]  
ASAKA K, 2004, P EUR PM2004 C VIENN, P611
[2]   Effects of Coulomb interaction on the electronic structure and lattice dynamics of the Mott insulator Fe2SiO4 spinel [J].
Derzsi, Mariana ;
Piekarz, Przemyslaw ;
Jochym, Pawel T. ;
Lazewski, Jan ;
Sternik, Malgorzata ;
Oles, Andrzej M. ;
Parlinski, Krzysztof .
PHYSICAL REVIEW B, 2009, 79 (20)
[3]   Influence of resin type and content on electrical and magnetic properties of soft magnetic composites (SMCs) [J].
Dias, M. M. ;
Mozetic, H. J. ;
Barboza, J. S. ;
Martins, R. M. ;
Pelegrini, L. ;
Schaeffer, L. .
POWDER TECHNOLOGY, 2013, 237 :213-220
[4]   The Influence of Preparation Methods on Magnetic Properties of Fe/SiO2 Soft Magnetic Composites [J].
Fuzerova, J. ;
Fuzer, J. ;
Kollar, P. ;
Kabatova, M. ;
Dudrova, E. .
ACTA PHYSICA POLONICA A, 2017, 131 (04) :816-818
[5]  
Hasegawa M., 2014, TREATISE PROCESS MET, P507, DOI [10.1016/b978-0-08-096986-2.00032-1, DOI 10.1016/B978-0-08-096986-2.00032-1]
[6]   The correlations between processing parameters and magnetic properties of an iron-resin soft magnetic composite [J].
Hemmati, I. ;
Hosseini, H. R. Madaah ;
Kianvash, A. .
JOURNAL OF MAGNETISM AND MAGNETIC MATERIALS, 2006, 305 (01) :147-151
[7]   Controllable SiO2 coating layer of FeSiBPNb amorphous powder cores with excellent soft magnetic properties [J].
Huang, Ke-yu ;
Dong, Ya-qiang ;
Liu, Min ;
Ren, Ji-hang ;
Lu, Shu-han ;
Zhao, Zhan-kui ;
Chang, Chun-tao ;
Wang, Xin-min .
JOURNAL OF IRON AND STEEL RESEARCH INTERNATIONAL, 2018, 25 (06) :624-629
[8]   STRONG MAGNETIC CIRCULAR-DICHROISM AT THE M2,3 EDGES IN FERROMAGNETIC NI AND FERRIMAGNETIC FE3O4 [J].
KOIDE, T ;
SHIDARA, T ;
FUKUTANI, H ;
YAMAGUCHI, K ;
FUJIMORI, A ;
KIMURA, S .
PHYSICAL REVIEW B, 1991, 44 (09) :4697-4700
[9]   Steinmetz law in iron-phenolformaldehyde resin soft magnetic composites [J].
Kollar, Peter ;
Vojtek, Vladimir ;
Bircakova, Zuzana ;
Fuezer, Jan ;
Faberova, Maria ;
Bures, Radovan .
JOURNAL OF MAGNETISM AND MAGNETIC MATERIALS, 2014, 353 :65-70
[10]   Magnetic properties and loss separation in FeSi/MnZnFe2O4 soft magnetic composites [J].
Lauda, M. ;
Fuezer, J. ;
Kollar, P. ;
Streckova, M. ;
Bures, R. ;
Kovac, J. ;
Bat'kova, M. ;
Bat'ko, I. .
JOURNAL OF MAGNETISM AND MAGNETIC MATERIALS, 2016, 411 :12-17