Experimental and Numerical Modeling of a New Tribo-Electrostatic Separation Process for Granular Plastics Mixtures

The paper aims at optimizing the operation of a free-fall electrostatic separator equipped with a novel tribo-charging device for the processing of granular plastic mixtures. Experiments were performed with a mixture of polycarbonate and polyamide granules (cylinders of 1.5mm in diameter and 3mm in length). The samples of granules to be charged were introduced in the gap between the two co-axial cylinders of the tribo-charging device, and were put into turbulent motion for 30s by two oppositely oriented air jets (pressure: 2bar). Then, the charged particles were left to fall freely between the vertical plate electrodes of an electrostatic separator. A composite experimental design enabled the modeling and optimization of the tribo-electrostatic separation process as a function of the following control factors: applied high voltage, inter-electrode distance, and the inclination angle of the feeding device. Under optimal conditions, the purity obtained is close to 99%. A numerical model of particle trajectories confirms the conclusions of the experimental study. The simulations point out the effect of each control variable on the outcome of the separation process.