An integrated performance analysis for a small axial-flow fan

Owing to the high system resistance and space limitations on computer devices, many researchers have begun to pay more attention to developing high-performance axial-flow fans. Evidently, evaluating the fan performance under different operating conditions is essential for both designer and practical engineering applications. However, previous studies do not provide a detailed flow-field analysis, torque prediction, efficiency estimation at various operating points, and qualitative numerical prediction of sound generation. Thus, this comprehensive study was performed with the aim to offer the aforementioned technical information and completely evaluate the fan performance. In this study, computational fluid dynamics (CFD) simulations and experimental measurements are utilized to perform flow visualization, torque calculation, efficiency estimation, and noise analysis. For demonstration purposes, a 120 mm-diameter axial-flow fan is designed and fabricated via computer numerical control (CNC) to serve as the research subject. The result indicates that the P-Q curve and the sound pressure level (SPL) spectrum of the experiment are in agreement with those of numerical simulations. The numerical deviations in maximum volumetric flowrate and static pressure are approximately 7 per cent and 13 per cent, respectively. Regarding the acoustic characteristics, the overall SPLs for measured spectra and large eddy simulation (LES) calculation are 51.3 dB and 48.1 dB, respectively. Consequently, this study establishes an integrated aerodynamic, acoustic, and electro-mechanical evaluation approach that can be used as an important tool for fan designers.