Toughness, Reinforcing Mechanism, and Durability of Hybrid Steel Fiber Reinforced Sulfoaluminate Cement Composites

As a low-carbon ecological cement-based material, SAC (sulfoaluminate cement) has become a research hotspot. This study developed a SAC-based high-performance concrete material with good durability and high toughness. The mechanical properties of different scales of MSF (macro steel fiber) and mSF (micro steel fiber) reinforced sulfoaluminate cement-based composites were mainly studied, including their compressive strength, flexural strength, toughness index, and toughness ratio, and their resistance to sulfate erosion was characterized. The results show that adding MSF and HSF (hybrid steel fibers) can significantly improve concrete's compressive and flexural strength compared with the Plain group. The compressive strength of SSF1 (1% MSF) and SSF2 (1.5% MSF) increased by 10.9%, 19.6%, and the compressive strength of HSF1 (0.1% mSF, 1.4% MSF), HSF2 (0.2% mSF, 1.3%MSF), HSF3 (0.3% mSF, 1.2% MSF), and HSF4 (0.5% mSF, 1.0% MSF) increased by 23.9%, 33.7%, 37.0%, 29.3%, respectively, while the flexural strength of HSF1, HSF2, HSF3, and HSF4 groups increased by 51.4%, 84.9%, 88.1%, and 64.2%. Compared with the single steel fiber (SSF) group, the HSF group has higher initial crack strength, equivalent flexural strength, toughness index, and toughness ratio. Hybrid fibers have a higher synergistic effect when mSF content is 0.2-0.3% and MSF content is 1.2-1.3%. The mechanism of multi-scale reinforcement of hybrid-steel-fiber-enhanced sulfoaluminate cement-based composites was researched. MSF bridges macro-cracks, mSF bridges micro-cracks, and these two different scales of steel fibers, through filling, bridging, anchoring, pulling off, and pulling out, improve the toughness of composite materials. The mechanism of sulfate corrosion resistance of sulfoaluminate cement-based composites was obtained. SO42- entered the matrix and reacted and formed AFt, filling the matrix's pores. The whole process is similar to the self-healing process of concrete.