An Investigation of Winding Curvature Effect on the Mechanical Strength of Transformer Windings

During the winding process of a transformer, a residual strain is induced in its windings conductors. In this paper, the effect of the strain on the mechanical strength of transformer windings under the worst case condition of the short circuit has been investigated. The distribution of the residual strain in the conductors during its winding process has been determined analytically. The strain induced in the conductors under the action of radial short-circuit forces has been computed. The two strains are then added to obtain a resulting strain. By using the Ramberg-Osgood stress-strain relation of the conductor (copper) material, resulting stress is determined. A case study has been given where the presence of residual strain in the conductors of a power transformer has been taken into account for determining its mechanical strength under the worst case condition of short circuit.