3D printing for construction: a procedural and material-based approach

3D printing for construction is stagnated at an early stage of development, especially regarding material optimization and procedural issues. These limitations are due to the specific knowledge that these technologies imply, the total cost of the machinery involved, and the lack of clear procedural guidelines. This paper presents a methodology that aims at overcoming these limitations through a workflow that allows for the ease of use of 6-axis robotic arms. A technique for the optimization of material usage is presented. A test case that shows the integration the design-to-fabrication process combining Integrated Robotic Systems (IRS) and Additive Layer Manufacturing (ALM) techniques is discussed. A structure-based approach to material optimization and smart infill patterning is introduced. A 0.4 x 0.4 x 1.5 m test part is shown as technological demonstrator.