Model-integrated process development demonstrated on the optimization of a robotic cation exchange step

被引:41
作者
Osberghaus, A. [1 ]
Drechsel, K. [1 ]
Hansen, S. [1 ]
Hepbildikler, S. K. [2 ]
Nath, S. [2 ]
Haindl, M. [2 ]
von Lieres, E. [3 ]
Hubbuch, J. [1 ]
机构
[1] Karlsruhe Inst Technol, Sect Biomol Separat Engn 4, Inst Proc Engn Life Sci, D-76131 Karlsruhe, Germany
[2] Roche Diagnost GmbH, Pharmaceut Biotech Prod, D-82377 Penzberg, Germany
[3] Forschungszentrum Julich, Inst Bio & Geosci 1, D-52425 Julich, Germany
关键词
Scale-up; Optimization; Simulation; Mathematical modeling; Chromatography; Downstream processing; MASS-ACTION MODEL; ION-EXCHANGE; CHROMATOGRAPHIC PROCESSES; PROTEIN; ADSORPTION; PREDICTION; DESIGN; PURIFICATION; SIMULATION; DISPLACERS;
D O I
10.1016/j.ces.2012.04.004
中图分类号
TQ [化学工业];
学科分类号
0817 ;
摘要
A new concept for chromatography process development based on high-through put data and mechanistic modeling will be presented in this paper. The concept is established in close cooperation between experimentation, modeling and model-based experimental design and allows for robustness analyses and upscale predictions. It will be demonstrated based on a case study: the optimization of a multicomponent separation (lysozyme, ribonuclease A and cytochrome c on SP Sepharose FF (TM)), subject to pH conditions and optimal settings for the shape of the elution gradient. Peak resolution and a precise prediction of retention times were chosen as performance variables in the case study to demonstrate the flexibility of the concept. It was shown that the concept of model-integrated process development is simple to perform from miniaturized scale on. The data, derived from model-based optimally designed experiments, provided sufficient information for process development, the model was calibrated and predictions for optimal separation setups as well as for the upscale showed a high precision. Consequently, the accumulation of data from high-throughput screenings can be used profitably for model-based process optimization and upscale predictions. (c) 2012 Elsevier Ltd. All rights reserved.
引用
收藏
页码:129 / 139
页数:11
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