A comprehensive review on residual stresses in turning

被引：56

作者：

Elsheikh, Ammar H. ^{[1
]}

Shanmugan, S. ^{[2
]}

Muthuramalingam, T. ^{[3
]}

Thakur, Amrit Kumar ^{[4
]}

Essa, F. A. ^{[5
]}

Ibrahim, Ahmed Mohamed Mahmoud ^{[6
]}

Mosleh, Ahmed O. ^{[7
]}

机构：

[1] Tanta Univ, Dept Prod Engn & Mech Design, Fac Engn, Tanta 31527, Egypt

[2] Koneru Lakshmaiah Educ Fdn, Dept Phys, Res Ctr Solar Energy, Vaddeswaram 522502, Andhra Pradesh, India

[3] SRM Inst Sci & Technol, Dept Mechatron Engn, Chennai 603203, Tamil Nadu, India

[4] KPR Inst Engn & Technol, Dept Mech Engn, Coimbatore, Tamil Nadu, India

[5] Kafrelsheikh Univ, Dept Mech Engn, Fac Engn, Kafrelsheikh 33516, Egypt

[6] Minia Univ, Prod Engn & Mech Design Dept, Fac Engn, Al Minya 61519, Egypt

[7] Benha Univ, Shoubra Fac Engn, Banha, Egypt

来源：

ADVANCES IN MANUFACTURING | 2022年 / 10卷 / 02期

关键词：

Residual stresses; Machining; Turning; Process parameters; FINITE-ELEMENT-ANALYSIS; ARTIFICIAL NEURAL-NETWORK; CUTTING-EDGE-GEOMETRY; X-RAY-DIFFRACTION; VECTOR FUNCTIONAL-LINK; TOOTH CHIP FORMATION; SURFACE INTEGRITY; NEUTRON-DIFFRACTION; NOSE RADIUS; INCONEL; 718;

D O I：

10.1007/s40436-021-00371-0

中图分类号：

T [工业技术];

学科分类号：

08 ;

摘要：

Residual stresses induced during turning processes can affect the quality and performance of machined products, depending on its direction and magnitude. Residual stresses can be highly detrimental as they can lead to creeping, fatigue, and stress corrosion cracking. The final state of residual stresses in a workpiece depends on its material as well as the cutting-tool configuration such as tool geometry/coating, cooling and wear conditions, and process parameters including the cutting speed, depth-of-cut and feed-rate. However, there have been disagreements in some literatures regarding influences of the above-mentioned factors on residual stresses due to different cutting conditions, tool parameters and workpiece materials used in the specific investigations. This review paper categorizes different methods in experimental, numerical and analytical approaches employed for determining induced residual stresses and their relationships with cutting conditions in a turning process. Discussion is presented for the effects of different cutting conditions and parameters on the final residual stresses state.

引用

页码：287 / 312

页数：26

共 208 条

[31] Evaluation of machined surface of the hardened AISI 4340 steel through roughness and residual stress parameters in turning and grinding [J].

da Silva, Leonardo Roberto ;

Couto, Diovani Antonio ;

dos Santo, Francisco Vieira ;

Duarte, Fernando Junio ;

Mazzaro, Rafael Siqueira ;

Veloso, Gustavo Valadares .

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2020, 107 (1-2) :791-803

[32] The influence of rake angle, cutting feed and cutting depth on residual stresses in hard turning [J].

Dahlman, P ;

Gunnberg, F ;

Jacobson, M .

JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2004, 147 (02) :181-184

[33] Mechanism of residual stress and surface roughness of substrate on fatigue behavior of micro-arc oxidation coated AA7075-T6 alloy [J].

Dai, Weibing ;

Li, Changyou ;

He, David ;

Jia, Dawei ;

Zhang, Yimin ;

Tan, Zhi .

SURFACE & COATINGS TECHNOLOGY, 2019, 380

[34] Simulations of Residual Stresses in Resistance Spot Welding Process [J].

Dalewski, R. ;

Jachimowicz, J. ;

Pietrzakowski, M. .

JOURNAL OF THERMAL STRESSES, 2010, 33 (09) :843-857

[35]

Devarajan N., 1984, EXP TECHNIQUES, P22, DOI DOI 10.1111/J.1747-1567.1984.TB01935.X

[36] Incorporation of material behavior in modeling of metal forming and machining processes: A review [J].

Dixit, U. S. ;

Joshi, S. N. ;

Davim, J. P. .

MATERIALS & DESIGN, 2011, 32 (07) :3655-3670

[37] Laser-assisted cyclic chipless splitting for hard-to-cut thick wall tubes and fatigue fracture mechanism analysis [J].

Dong, Yuanzhe ;

Li, Jingxiang ;

Ren, Yujian ;

Fan, Shuqin ;

Zhao, Shengdun .

INTERNATIONAL JOURNAL OF MECHANICAL SCIENCES, 2020, 168

[38] Finite element modeling of residual stresses in machining induced by cutting using a tool with finite edge radius [J].

Ee, KC ;

Dillon, OW ;

Jawahir, IS .

INTERNATIONAL JOURNAL OF MECHANICAL SCIENCES, 2005, 47 (10) :1611-1628

[39] A method of modeling residual stress distribution in turning for different materials [J].

El-Axir, MH .

INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2002, 42 (09) :1055-1063

[40] A new artificial neural network model integrated with a cat swarm optimization algorithm for predicting the emitted noise during axial piston pump operation [J].

Elsheikh, A. H. ;

Elaziz, M. Abd ;

Babikir, H. A. ;

Wu, D. ;

Liu, Y. .

19TH INTERNATIONAL CONFERENCE ON APPLIED MECHANICS AND MECHANICAL ENGINEERING (AMME-19), 2020, 973

← 1 2 3 4 5 6 7 8 9 10 →