Thermal Analysis of 3J33 Grinding Under Minimum Quantity Lubrication Condition

被引:25
作者
Ding, Zishan [1 ]
Sun, Jian [1 ]
Guo, Weicheng [1 ]
Jiang, Xiaohui [1 ]
Wu, Chongjun [2 ]
Liang, Steven Y. [3 ]
机构
[1] Univ Shanghai Sci & Technol, Coll Mech Engn, 330,Mech Engn Acad Bldg,516 Jungong Rd, Shanghai 200093, Peoples R China
[2] Donghua Univ, Coll Mech Engn, Shanghai 200093, Peoples R China
[3] George W Woodruff Sch Mech Engn, Georgia Inst Technol, Atlanta, GA 30332 USA
基金
中国国家自然科学基金;
关键词
Minimum quantity lubrication; Grinding; Useful flow rate; Heat transfer model; Process optimization; ENERGY PARTITION; HARDENED STEEL; MQL; TEMPERATURE; OIL; PARAMETERS; IMPACT; NOZZLE; FLUID; RATIO;
D O I
10.1007/s40684-021-00391-y
中图分类号
X [环境科学、安全科学];
学科分类号
08 ; 0830 ;
摘要
With the increasing requirements of environmental protection, energy conservation, and low consumption, minimum quantity lubrication (MQL) technology has attracted people's attention. In the grinding process, the cooling performance of MQL has always been the focus. In this study, considering the influence of the grinding wheel speed, grinding fluid flow rate, and gas pressure on the useful flow rate, the MQL grinding cooling performance was studied and analyzed, and the MQL grinding heat transfer coefficient model, grinding energy partition model and grinding temperature calculation model were established. Grinding experiments were carried out with maraging steel 3J33 as the experimental object, of which the results verified the accuracy of the model. The error of temperature calculation model is 9.45%. The influence of different parameters on the surface processing quality of the workpiece was studied through experimental results. The results show that the grinding wheel speed and gas pressure have a more significant influence on the useful flow rate of the grinding fluid. The grinding fluid flow rate but significant impact on the surface quality of the workpiece.
引用
收藏
页码:1247 / 1265
页数:19
相关论文
共 40 条
  • [1] Minimum Quantity Lubricated Grinding of Inconel 751 Alloy
    Balan, A. S. S.
    Vijayaraghavan, L.
    Krishnamurthy, R.
    [J]. MATERIALS AND MANUFACTURING PROCESSES, 2013, 28 (04) : 430 - 435
  • [2] Computational fluid dynamics analysis of MQL spray parameters and its influence on superalloy grinding
    Balan, Arunachalam Senbagm Setra
    Kullarwar, Tejas
    Vijayaraghavan, Laxmanan
    Krishnamurthy, Ramaligam
    [J]. MACHINING SCIENCE AND TECHNOLOGY, 2017, 21 (04) : 603 - 616
  • [3] Effect of phase transition on micro-grinding-induced residual stress
    Ding, Zishan
    Sun, Gaoxiang
    Guo, Miaoxian
    Jiang, Xiaohui
    Li, Beizhi
    Liang, Steven Y.
    [J]. JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2020, 281
  • [4] Investigation of the grinding temperature and energy partition during cylindrical grinding
    Ding, Zishan
    Jiang, Xiaohui
    Guo, Miaoxian
    Liang, Steven Y.
    [J]. INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2018, 97 (5-8) : 1767 - 1778
  • [5] Maraging steel phase transformation in high strain rate grinding
    Ding, Zishan
    Li, Beizhi
    Liang, Steven Y.
    [J]. INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2015, 80 (1-4) : 711 - 718
  • [6] Prediction of surface roughness based on a hybrid feature selection method and long short-term memory network in grinding
    Guo, Weicheng
    Wu, Chongjun
    Ding, Zishan
    Zhou, Qinzhi
    [J]. INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2021, 112 (9-10) : 2853 - 2871
  • [7] Temperature and energy partition in minimum quantity lubrication-MQL grinding process
    Hadad, M. J.
    Tawakoli, T.
    Sadeghi, M. H.
    Sadeghi, B.
    [J]. INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2012, 54-55 : 10 - 17
  • [8] Thermal analysis of minimum quantity lubrication-MQL grinding process
    Hadad, Mohammadjafar
    Sadeghi, Banafsheh
    [J]. INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2012, 63 : 1 - 15
  • [9] Influence of minimum quantity lubrication parameters on grind-hardening process
    Huang, Xiangming
    Ren, Yinghui
    Li, Tong
    Zhou, Zhixiong
    Zhang, Gaofeng
    [J]. MATERIALS AND MANUFACTURING PROCESSES, 2018, 33 (01) : 69 - 76
  • [10] Grinding Temperature Modeling Based on a Time Dependent Heat Source
    Jamshidi, Hamid
    Budak, Erhan
    [J]. 8TH CIRP CONFERENCE ON HIGH PERFORMANCE CUTTING (HPC 2018), 2018, 77 : 299 - 302