Development and application of anti-fouling ceramic coating for high-sodium coal-fired boilers

被引:16
作者
Wang, Jinqing [1 ]
Yuan, Yichao [1 ]
Chi, Zuohe [2 ]
Zhang, Guangxue [2 ]
机构
[1] Univ Shanghai Sci & Technol, Shanghai Key Lab Multiphase Flow & Heat Transfer, Shanghai 200093, Peoples R China
[2] China Jiliang Univ, Coll Metrol Technol & Engn, Hangzhou 310018, Zhejiang, Peoples R China
基金
中国国家自然科学基金;
关键词
High-sodium coal; Anti-fouling; Boiler efficiency; Ceramic coating; ZHUNDONG COAL; ASH DEPOSITION; BORON-NITRIDE; COMBUSTION; ALKALI; TEMPERATURE; TRANSFORMATION; ELEMENTS; CAPTURE; AIR;
D O I
10.1016/j.joei.2017.08.003
中图分类号
TE [石油、天然气工业]; TK [能源与动力工程];
学科分类号
0807 ; 0820 ;
摘要
To address the fouling problem in boilers fired with high-sodium coal (HSC), a composite ceramic coating was developed using the slurry method and applied on 15CrMo steel. After sintering the composite ceramic coating had a dense structure and was well bonded to the substrate forming a metallurgical damascene structure. The fouling and thermal shock resistance of the ceramic coating to sodium sulfate was found be excellent. After five fouling cycles, the uncoated steel had a surface fouling rate of 21.9%, compared to 0% for the coated steel. The composite ceramic coating also demonstrated an appreciable fouling resistance to sodium sulfate. Similar to the flaky oxide film formed on the uncoated steel surface, only a few fine sodium sulfate particles penetrated the microcracks generated during the sintering of the ceramic coating. However, remarkable anti-fouling results were achieved when the composite ceramic coating was applied in an industrial boiler fired with a Zhundong HSC blend. (C) 2017 Energy Institute. Published by Elsevier Ltd. All rights reserved.
引用
收藏
页码:962 / 969
页数:8
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