Preparation of highly dispersed ultrafine barium titanate powder by using mircobial-derived surfactant

To uniformly disperse ultrafine BaTiO3 particles with a stoichiometric composition and several tens of nanometers; in diameter to primary particles during the sol-gel synthesis process, a new aqueous surfactant with a high hydrophilic group density and special cis-structure was prepared from a microbial product and added to solution before the sol-gel synthesis reaction. Because of the rapid formation of large and porous aggregates which were 30-50 mum in diameter in suspension without addition of this unique structural surfactant, the prepared ultrafine BaTiO3 particles caused rapid sedimentation in suspension. The addition of the surfactant in the range of 7.1 wt% for the synthesized BaTiO3 particles made it possible to decrease the size of the aggregates in suspension as well as the sedimentation velocity while maintaining the stoichiometric composition. The optimum additive content to obtain the minimum aggregate size of about 100-200 nm in diameter and the highest dispersion stability in suspension while maintaining the stoichiometric composition of prepared ultrafine BaTiO3 particles without other phases was determined at about 7.1 wt%. Because the excess addition of this surfactant at more than 8.5 wt% inhibited the uniform synthesis of BaTiO3 particles, an amorphous phase with a highly specific Surface area and a BaCO3 phase formed in the synthesized particles.