Dislocation interactions in thin FCC metal films

High strength, high hardening rates, and strong Bauschinger-like effects in thin films have been attributed to constraints on dislocation motion and dislocation interactions. To understand these phenomena, dislocation interactions in (1 1 1) and (0 0 1) oriented single crystal FCC films were studied using dislocation dynamics simulations. Interactions on intersecting glide planes resulted in junction formation, annihilation, or attractive non-junction-forming configurations, while dislocations on parallel glide planes formed dipoles. The configurations adopted by interacting dislocations, and thus the strengths of the interactions, were found to be sensitive to the applied strain, film thickness, crystallographic orientation, and boundary conditions. Different interactions thus dominate film behavior in different ranges of film thickness and applied strain. Interactions are stronger on unloading than on loading. Interactions involving three or more dislocations are found to be different from pairwise interactions. The results suggest that simple analytical calculations are unlikely to describe film phenomena but that full 3-D simulations can be used to understand many features of thin film mechanical behavior. (C) 2003 Acta Materialia Inc. Published by Elsevier Science Ltd. All rights reserved.