Hot corrosion of the ceramic composite coating Ni3Al-Al2O3-Al2O3/MgO plasma sprayed on 316L stainless steel

被引:5
作者
Shirazi, Amir Khodaparast [1 ]
Kiahosseini, Seyed Rahim [1 ]
机构
[1] Islamic Azad Univ, Damghan Branch, Dept Engn, Cheshme Ali Blvd, Damghan 3671639998, Iran
关键词
Furnace hot corrosion; Gas turbine; Thermal barrier coatings; Vanadate; Refractory materials; MECHANICAL-PROPERTIES; BARRIER COATINGS; THIN-FILMS; BEHAVIOR; SURFACE; AL2O3; TEMPERATURE; RESISTANCE; ALLOY; YSZ;
D O I
10.3139/146.111523
中图分类号
TF [冶金工业];
学科分类号
0806 ;
摘要
Ni3Al-Al2O3-Al2O3/MgO three-layered coatings with thicknesses of 50, 100, and 150 mu m for Al2O3/MgO and 100 mu m for the other layers were deposited on 316L stainless steel using plasma spraying. X-ray diffraction, atomic force microscopy, furnace hot corrosion testing in the presence of a mixture of Na2SO4 and V2O5 corrosive salts and scanning electron microscopy were used to determine the structural, morphological and hot corrosion resistance of samples. Results revealed that the crystalline grains of MgO and Al2O3 coating were very small. Weight loss due to hot corrosion decreased from approximately 4.267 g for 316L stainless steel without coating to 2.058 g. The samples with 150 mu m outer coating showed improved resistance with the increase in outer layer thickness. Scanning electron microscopy of the coated surface revealed that the coating's resistance to hot corrosion is related to the thickness and the grain size of Al2O3/MgO coatings.
引用
收藏
页码:675 / 680
页数:6
相关论文
共 27 条
[1]   Microstructural evaluation of a slurry based Ni/YSZ thermal barrier coating for automotive turbocharger turbine application [J].
Abbas, Muhammad Rabiu ;
Uday, M. B. ;
Noor, Alias Mohd ;
Ahmad, Norhayati ;
Rajoo, Srithar .
MATERIALS & DESIGN, 2016, 109 :47-56
[2]   Effect of hot dip galvanized coating on the corrosion resistance of the external surface of reinforcement steel [J].
Aydin, Ozlem ;
Topuz, Polat .
MATERIALS TESTING, 2016, 58 (02) :146-150
[3]   Properties and residual stress distribution of plasma sprayed magnesia stabilized zirconia thermal bather coatings [J].
Baig, M. N. ;
Khalid, F. A. ;
Khan, F. N. ;
Rehman, K. .
CERAMICS INTERNATIONAL, 2014, 40 (03) :4853-4868
[4]   Microstructural, mechanical properties and corrosion behavior of plasma sprayed NiCrAlY/nano-YSZ duplex coating on Mg-1.2Ca-3Zn alloy [J].
Bakhsheshi-Rad, H. R. ;
Hamzah, E. ;
Ismail, A. F. ;
Daroonparvar, M. ;
Kasiri-Asgarani, M. ;
Jabbarzare, S. ;
Medraj, M. .
CERAMICS INTERNATIONAL, 2015, 41 (10) :15272-15277
[5]  
Chawla A. Chawla., 2011, J. Miner. Mat. Char. Eng, V10, P367, DOI [10.4236/jmmce.2011.104027, DOI 10.4236/JMMCE.2011.104027]
[6]   Growth and characterization of Al2O3 thin films for the buffer insulator in Pt/SrBi2Nb2O9/Al2O3/Si ferroelectric gate oxide structure [J].
Choi, HS ;
Lim, GS ;
Lee, JH ;
Jang, YM ;
Yoo, DC ;
Lee, JY ;
Choi, IH .
METALS AND MATERIALS INTERNATIONAL, 2003, 9 (03) :293-298
[7]   Optical and electrical properties of ZnO nanocrystal thin films passivated by atomic layer deposited Al2O3 [J].
Choi, Ji-Hyuk ;
Kim, Jungwoo ;
Oh, Soong Ju ;
Kim, Daekyoung ;
Kim, Yong-Hoon ;
Chae, Heeyeop ;
Kim, Hyoungsub .
METALS AND MATERIALS INTERNATIONAL, 2016, 22 (04) :723-729
[8]   Improving the erosion-corrosion resistance of AISI 316 austenitic stainless steel by low-temperature plasma surface alloying with N and C [J].
Dong, H. ;
Qi, P. -Y ;
Li, X. Y. ;
Liewellyn, R. J. .
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2006, 431 (1-2) :137-145
[9]   Corrosion behavior of stainless and low-chromium steels and IN625 in molten nitrate salts at 600 °C [J].
Dorcheh, Ali Soleimani ;
Durham, Rick N. ;
Galetz, Mathias C. .
SOLAR ENERGY MATERIALS AND SOLAR CELLS, 2016, 144 :109-116
[10]   Hot corrosion in gas turbine components [J].
Eliaz, N ;
Shemesh, G ;
Latanision, RM .
ENGINEERING FAILURE ANALYSIS, 2002, 9 (01) :31-43