Deoxidation of Liquid Copper with Reducing O2/CH4 Flames

The rate of deoxidation of molten copper during top blowing with various reducing gases has been investigated using thermogravimetry. It was observed that the rate of deoxidation increases with an increasing flow rate of H-2 or CO and that H-2 is a more effective reducing reagent than CO. The rate of deoxidation using methane was measured for O-2/CH4 ratios from 1.5 to 2.0. As expected, the deoxidation rate decreased with an increasing O-2/CH4 feed ratio because the flame became less reducing. For all tests, initially there is a linear decrease in mass as oxygen is removed. However, for some experiments, after some time, a sudden acceleration in the rate of mass loss occurs. Using video and X-ray imaging, it was found that this pattern corresponded to gas evolution from within the molten copper. This finding can be explained by the sudden water vapor evolution because the hydrogen dissolved in the copper reacts with the remaining oxygen, and "boiling" takes place, leading to an enhanced stirring of the copper.