Modeling of Magnetic Characteristics of Soft Magnetic Composite Using Magnetic Field Analysis

Soft magnetic composite (SMC) is composed of ferromagnetic particles surrounded by electrical insulation. SMC has advantages such as isotropic magnetic characteristics, low eddy current loss, and easy to be manufactured into complex shapes compared with electrical steel sheets. In this paper, to establish the homogenization technique for the magnetic field analysis of an electrical machine using SMC, a method to evaluate the effective permeability and iron loss taking account of nonlinear magnetic characteristics and eddy currents is proposed by using a cell model composed of one particle of SMC. Then, the effects of the frequency and particle size on the effective permeability and iron loss are investigated numerically. Finally, the effective permeability and iron losses of an actual SMC are calculated, and they are compared with measured results to verify the proposed method. It is shown that theoretically proper results are obtained by using the proposed method. The calculated iron losses coincide well with the measured ones below 10 kHz, whereas the calculated effective permeability is smaller than the measured one due to different effective gap lengths.