Stepped-shoulder friction stir welding to alleviate weld thinning for dissimilar AA2195-T8/AA2219-T6 alloys

被引:16
作者
Ma, Xiaotian [1 ]
Xie, Yuming [1 ]
Meng, Xiangchen [1 ]
Chen, Huizi [1 ]
Wang, Feifan [2 ]
Jiang, Yimeng [2 ]
Wan, Long [1 ]
Huang, Yongxian [1 ]
机构
[1] Harbin Inst Technol, State Key Lab Adv Welding & Joining, Harbin 150001, Peoples R China
[2] China Acad Launch Vehicle Technol, Beijing Inst Astronaut Syst Engn, Beijing, Peoples R China
基金
中国国家自然科学基金;
关键词
Friction stir welding; dissimilar materials; aluminium alloys; weld thinning; microstructure; mechanical properties; MECHANICAL-PROPERTIES; ALUMINUM-ALLOY; FRACTURE-BEHAVIOR; MICROSTRUCTURE; FEATURES;
D O I
10.1080/13621718.2021.1982341
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
A stepped-shoulder friction stir welding tool containing a protruding inner shoulder and an outer shoulder was proposed to join AA2195-T8 Al-Cu-Li and AA2219-T6 Al-Cu alloys. The inner shoulder with a considerable plunge depth enhanced forging effect, and the outer shoulder with a low plunge depth prevented plasticized materials from overflowing out of welds, while the pin with milling facet promoted material flow. The sound joint with a weld thinning of 0.05 mm (about 0.8% of the workpiece) was obtained. The interface between the two materials was free of cavities and kissing bond. The joint fractured in thermo-mechanically affected zone on the side of AA2219-T6 alloy. The tensile strength reached 352 MPa, equal to 81.7% of base AA2219-T6 alloys.
引用
收藏
页码:599 / 605
页数:7
相关论文
共 35 条
[1]   Friction Stir Welding of a Thick Al-Zn-Mg Alloy Plate [J].
Buchibabu, V. ;
Reddy, G. M. ;
Kulkarni, D. ;
De, A. .
JOURNAL OF MATERIALS ENGINEERING AND PERFORMANCE, 2016, 25 (03) :1163-1171
[2]   Mechanical properties of electric assisted friction stir welded 2219 aluminum alloy [J].
Chen, Shujun ;
Zhang, Hongwei ;
Jiang, Xiaoqing ;
Yuan, Tao ;
Han, Yang ;
Li, Xiaoxu .
JOURNAL OF MANUFACTURING PROCESSES, 2019, 44 :197-206
[3]   Understanding precipitate evolution during friction stir welding of Al-Zn-Mg-Cu alloy through in-situ measurement coupled with simulation [J].
dos Santos, J. F. ;
Staron, P. ;
Fischer, T. ;
Robson, J. D. ;
Kostka, A. ;
Colegrove, P. ;
Wang, H. ;
Hilgert, J. ;
Bergmann, L. ;
Huetsch, L. L. ;
Huber, N. ;
Schreyer, A. .
ACTA MATERIALIA, 2018, 148 :163-172
[4]   Optimizing weld quality of a friction stir welded aluminum alloy [J].
Doude, H. ;
Schneider, J. ;
Patton, B. ;
Stafford, S. ;
Waters, T. ;
Varner, C. .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2015, 222 :188-196
[5]   Weakening mechanism and tensile fracture behavior of AA 2219-T87 friction plug welds [J].
Du, Bo ;
Cui, Lei ;
Yang, Xinqi ;
Wang, Dongpo ;
Sun, Zhuanping .
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2017, 693 :129-135
[6]   Modeling over-ageing in Al-Mg-Si alloys by a multi-phase CALPHAD-coupled Kampmann-Wagner Numerical model [J].
Du, Qiang ;
Tang, Kai ;
Marioara, Calin D. ;
Andersen, Sigmund J. ;
Holmedal, Bjorn ;
Holmestad, Randi .
ACTA MATERIALIA, 2017, 122 :178-186
[7]   Non-weld-thinning friction stir welding [J].
Guan, Meng ;
Wang, Yuhua ;
Huang, Yongxian ;
Liu, Xin ;
Meng, Xiangchen ;
Xie, Yuming ;
Li, Junchen .
MATERIALS LETTERS, 2019, 255
[8]   Probe shape design for eliminating the defects of friction stir lap welded dissimilar materials [J].
Huang, Yongxian ;
Wan, Long ;
Meng, Xiangchen ;
Xie, Yuming ;
Lv, Zongliang ;
Zhou, Li .
JOURNAL OF MANUFACTURING PROCESSES, 2018, 35 :420-427
[9]   Experimental Study of Stationary Shoulder Friction Stir Welded 7N01-T4 Aluminum Alloy [J].
Ji, S. D. ;
Meng, X. C. ;
Li, Z. W. ;
Ma, L. ;
Gao, S. S. .
JOURNAL OF MATERIALS ENGINEERING AND PERFORMANCE, 2016, 25 (03) :1228-1236
[10]   Formation and mechanical properties of stationary shoulder friction stir welded 6005A-T6 aluminum alloy [J].
Ji, S. D. ;
Meng, X. C. ;
Liu, J. G. ;
Zhang, L. G. ;
Gao, S. S. .
MATERIALS & DESIGN, 2014, 62 :113-117