Minimization of turning time for high-strength steel with a given surface roughness using the Edgeworth-Pareto optimization method

被引:42
作者
Abbas, A. T. [1 ]
Pimenov, D. Yu. [2 ]
Erdakov, I. N. [3 ]
Mikolajczyk, T. [4 ]
El Danaf, E. A. [1 ]
Taha, M. A. [5 ]
机构
[1] King Saud Univ, Dept Mech Engn, Coll Engn, Riyadh 11421, Saudi Arabia
[2] South Ural State Univ, Dept Automated Mech Engn, Lenin Prosp 76, Chelyabinsk 454080, Russia
[3] South Ural State Univ, Dept Pyromet & Casting Technol, Lenin Prosp 76, Chelyabinsk 454080, Russia
[4] UTP Univ Sci & Technol, Dept Prod Engn, Al Prof S Kaliskiego 7, PL-85796 Bydgoszcz, Poland
[5] Zagazig Univ, Dept Mech Design & Prod, Fac Engn, Zagazig 44519, Egypt
关键词
Artificial neural network; High-strength steel; Turning operation; Optimization; Edgeworth-Pareto method; Surface roughness; Data mining; ARTIFICIAL NEURAL-NETWORK; SUPPORT VECTOR REGRESSION; FIVEFOLD CROSS-VALIDATION; MACHINING PARAMETERS; CUTTING PARAMETERS; PREDICTION; FORCES; TOOL; ANN; ALGORITHM;
D O I
10.1007/s00170-017-0678-2
中图分类号
TP [自动化技术、计算机技术];
学科分类号
0812 ;
摘要
High-strength steels are used in various civilian and military products. The initial cost of the raw materials for these products is very high. The surface roughness of these products is extremely important during the finishing pass to be accepted during the final inspection. The surface roughness should conform to the required values stated on the design drawing. The paper presents the results of experiments in turning of high-strength steel featuring three factors-cutting speed V, feed rate f, and depth of cut t-on five levels (125 specimens). These were divided into 25 groups. Each of the five groups was subjected to one common machining speed. Each group was machined using five levels of cutting depth. Each depth was processed using five levels of feed rate. Tessa was used for examination of surface roughness. There is little modern research on machining high-strength steel. The high cost of this material compels us to look for the optimum turning conditions to provide for the specified roughness of surface Ra and the minimum machining time of unit volume T (m) . As a result of our study, an artificial neural network was designed in Matlab on the basis of the MLP 3-10-1 multilayer perceptron that allows us to predict Ra of the workpiece with +/- 2.14% accuracy within the range of the experimental cutting speed, depth of cut, and feed rate values. For the first time, a Pareto frontier was obtained for Ra and T (m) of the finished workpiece from high-strength steel using the artificial neural network model that was later used to determine the optimum cutting conditions. It is possible to integrate the suggested optimization algorithms into computer-aided manufacturing using Matlab.
引用
收藏
页码:2375 / 2392
页数:18
相关论文
共 43 条
[1]   Multiobjective Optimization of Turning Cutting Parameters for J-Steel Material [J].
Abbas, Adel T. ;
Hamza, Karim ;
Aly, Mohamed F. ;
Al-Bahkali, Essam A. .
ADVANCES IN MATERIALS SCIENCE AND ENGINEERING, 2016, 2016
[2]  
Abbas AT, 2016, J MAT SCI RES, V5, P1927, DOI [10.5539/jmsr.v5n2p100, DOI 10.5539/JMSR.V5N2P100]
[3]   Estimation and Optimization Cutting Conditions of Surface Roughness in Hard Turning Using Taguchi Approach and Artificial Neural Network [J].
Abdullah, Asaad A. ;
Naeem, Usama J. ;
Xiong, Caihua .
ADVANCED MATERIALS RESEARCH II, PTS 1 AND 2, 2012, 463-464 :662-668
[4]   Modeling and prediction of machining quality in CNC turning process using intelligent hybrid decision making tools [J].
Ahilan, C. ;
Kumanan, Somasundaram ;
Sivakumaran, N. ;
Dhas, J. Edwin Raja .
APPLIED SOFT COMPUTING, 2013, 13 (03) :1543-1551
[5]   An investigation of optimum cutting conditions in turning nodular cast iron using carbide inserts with different nose radius [J].
Al Bahkali, Essam Ali ;
Ragab, Adham Ezzat ;
El Danaf, Ehab Adel ;
Abbas, Adel Taha .
PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART B-JOURNAL OF ENGINEERING MANUFACTURE, 2016, 230 (09) :1584-1591
[6]   Predictive machinability models for a selected hard material in turning operations [J].
Al-Ahmari, A. M. A. .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2007, 190 (1-3) :305-311
[7]  
[Anonymous], WORLD ACAD SCI ENG T
[8]  
[Anonymous], 2016, CEUR WORKSHOP PROC
[9]   Prediction of cutting forces and surface roughness using artificial neural network (ANN) and support vector regression (SVR) in turning 4140 steel [J].
Asilturk, I. ;
Kahramanli, H. ;
El Mounayri, H. .
MATERIALS SCIENCE AND TECHNOLOGY, 2012, 28 (08) :980-986
[10]   Predicting surface roughness of hardened AISI 1040 based on cutting parameters using neural networks and multiple regression [J].
Asilturk, Ilhan .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2012, 63 (1-4) :249-257