A laplace-based spiral contouring method for general pocket machining

In this paper, a method for generating boundary-conformed pocketing toolpaths is developed. Based on the 2D Laplace parameterization of pocket contours and the redistribution of the original Laplace isoparametrics, continuous toolpaths are generated. These generated toolpaths have neither thin walls nor leftover tool marks. Detailed algorithms are formulated in steps. The method can be applied to general pockets either with or without islands. Some examples are provided to demonstrate the applicability of this method. In most cases, the method can successfully generate satisfactory toolpaths for arbitrary shaped pockets. However, according to the shape of the pockets and the distribution of the islands, when using this method, over machining may occur in some narrow or bottlenecked areas. Further investigation on how to alleviate this problem is needed. We believe that this method provides an alternative choice for pocket machining.