Vapor condensation on micropillar structured surface with lattice Boltzmann method

Pure vapor condensation process and heat transfer on micropillar structured surfaces with various wettabilities are simulated numerically based on an improved three-dimensional phase-change lattice Boltzmann method (LBM). Condensed droplet dynamic behaviors containing nucleation, growth and departure are mainly explored. Two preferable droplet nucleation sites are detected successfully: at the corner between micropillar sides and subcooled substrate, and at the center of substrate. The effects of contact angle, micropillar spacing and height on droplet nucleation time, departure diameter and departure frequency are investigated quantitatively. Results indicate that as the contact angle increases, nucleation of condensate is delayed, while the departure diameter is reduced and departure frequency is increased. The increase in micropillar spacing, height and contact angle changes droplet from Wenzel state to partial wetting state. Moreover, it is also shown that the highest temperature and maximum local heat flux appear at the three-phase contact line. Despite the very complex roles of micropillar structures and wettability on condensation heat transfer, an optimal heat transfer surface with configurations of contact angle of 90 , micropillar spacing of 12 and height of 18 is presented. This study provides a fundamental understanding in regards to vapor condensation on microscale structured surface from numerical view.