The Effect of Magnesium Chloride on the Macroscopic and MI-Croscopic Properties of Phosphate Cement-Based Materials

Phosphate cement-based materials are fast-hardening cement materials, which have been applied to the rapid repair of concrete structures. However, the excessive setting rate could lead to initial cracks in the cement-based matrix. Therefore, a proper retarder is required to reduce the setting rate, thus improving the strength of structures. In this study, a magnesium chloride retarder was selected, and its influence on the setting time, slump flow, and the mechanical strengths (flexural strength, compressive strength, and bond strength) of phosphate cement paste curing for 3 h similar to 28 d was investigated. Scanning electron microscopy, X-ray diffraction, and thermal analysis were used to analyze the mechanism of the properties of phosphate cement paste. Results showed that the setting time increased exponentially with the mass ratio of magnesium chloride by the total mass of magnesium oxide. Meanwhile, the slump flow increased linearly with the increasing dosage of magnesium chloride, and the drying shrinkage rate exhibited a quadratic function with the curing age. The addition of magnesium chloride decreased the mechanical strengths of phosphate cement paste at earlier curing age (lower than 3 d) and effectively improved the mechanical strengths at a later curing age (equal to or higher than 3 d). Moreover, magnesium chloride could also decrease the drying shrinkage rate. It can be obtained from the microcosmic researching results that magnesium chloride can inhibit the hydration of phosphate cement and reduce cracks induced by drying shrinkage at later curing age (higher than 3 d).