Thermo-mechanical modeling of the third deformation zone in machining for prediction of cutting forces

被引：34

作者：

Budak, Erhan ^{[1
]}

Ozlu, Emre ^{[2
]}

Bakioglu, Hayri ^{[1
]}

Barzegar, Zahra ^{[1
]}

机构：

[1] Sabanci Univ, Mfg Res Lab, Istanbul, Turkey

[2] Maxima Mfg R&D Ltd, GOSB TechnoPk, Kocaeli, Turkey

来源：

CIRP ANNALS-MANUFACTURING TECHNOLOGY | 2016年 / 65卷 / 01期

关键词：

Cutting; Modelling; Edge forces;

D O I：

10.1016/j.cirp.2016.04.110

中图分类号：

T [工业技术];

学科分类号：

08 ;

摘要：

Third deformation zone in machining arises due to contact between the cutting edge and the work material resulting in edge forces. Contribution of edge forces can be significant for cases involving large cutting edge radii or small feed rates. In this study, a thermo-mechanical modelling of the third deformation zone is presented with applications. The model eliminates the need for extensive number of calibration tests for identification of these coefficients. Effects of cutting edge geometry and process conditions on the edge forces are investigated through measurements and predictions. The application of the model to micro milling operations is also demonstrated. (C) 2016 CIRP.

引用

页码：121 / 124

页数：4

共 50 条

[21] Challenges in the constitutive modeling of the thermo-mechanical deformation and damage behavior of EUROFER 97
Aktaa, J.
Petersen, C.
ENGINEERING FRACTURE MECHANICS, 2009, 76 (10) : 1474 - 1484
[22] An improved thermo-mechanical model for vertical machining center
Bing Fang
Tianqi Gu
Dapeng Ye
Tianzhi Luo
The International Journal of Advanced Manufacturing Technology, 2016, 87 : 2581 - 2592
[23] An improved thermo-mechanical model for vertical machining center
Fang, Bing
Gu, Tianqi
Ye, Dapeng
Luo, Tianzhi
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2016, 87 (9-12): : 2581 - 2592
[24] Thermal and thermo-mechanical simulation of laser assisted machining
Germain, G.
Dal Santo, P.
Lebrun, J. L.
Bellett, D.
Robert, P.
10TH ESAFORM CONFERENCE ON MATERIAL FORMING, PTS A AND B, 2007, 907 : 1251 - +
[25] Cutting forces modeling for valve seats machining
Matuszak, Marcin
Powalka, Bartosz
SCIENTIFIC JOURNALS OF THE MARITIME UNIVERSITY OF SZCZECIN-ZESZYTY NAUKOWE AKADEMII MORSKIEJ W SZCZECINIE, 2009, 17 (89): : 63 - 67
[26] ON A CLASS OF THERMO-MECHANICAL PROCESSES DURING RAPID PLASTIC DEFORMATION (WITH SPECIAL REFERENCE TO METAL CUTTING).
von Turkovich, B.F.
Merchant, M.E.
Annals of the CIRP, 1972, 21 (01): : 15 - 18
[27] Prediction of shear angle for continuous orthogonal cutting using thermo-mechanical constants of work material and cutting conditions
Toropov, Andrey
Ko, Sung-Lim
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2007, 182 (1-3) : 167 - 173
[28] Multi-pass laser cutting of carbon/Kevlar hybrid composite: Prediction of thermal stress, heat-affected zone, and kerf width by thermo-mechanical modeling
Moghadasi, K.
Tamrin, K. F.
PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART L-JOURNAL OF MATERIALS-DESIGN AND APPLICATIONS, 2020, 234 (09) : 1228 - 1241
[29] Complex Surface Machining: Thermo-mechanical Analysis for Error Prediction of Low-Rigidity Workpiece
Huang, Yongan
Liu, Huimin
Yin, Zhouping
Xiong, YouLun
INTELLIGENT ROBOTICS AND APPLICATIONS, PROCEEDINGS, 2009, 5928 : 666 - 677
[30] Molecular Modeling Approach to Prediction of Thermo-Mechanical Behavior of Thermoset Polymer Networks
Shenogina, Natalia B.
Tsige, Mesfin
Patnaik, Soumya S.
Mukhopadhyay, Sharmila M.
MACROMOLECULES, 2012, 45 (12) : 5307 - 5315

← 1 2 3 4 5 →