Two-Phase Thermal Transport in Microgap Channels-Theory, Experimental Results, and Predictive Relations

A comprehensive literature review and analysis of recent microchannel/microgap heat transfer data for two-phase flow of refrigerants and dielectric liquids is presented. The flow regime progression in such a microgap channel is shown to be predicted by the traditional flow regime maps. Moreover, Annular flow is shown to be the dominant regime for this thermal transport configuration and to grow in importance as the channel diameter decreases. The results of heat transfer studies of single miniature channels, as well as the analysis and inverse calculation of IR images of a heated microgap channel wall, are used to identify the existence of a characteristic M-shaped heat transfer coefficient variation with quality (or superficial velocity), with inflection points corresponding to transitions in the two-phase cooling modalities. For the high-quality, Annular flow conditions, the venerable Chen correlation is shown to yield predictive agreement for microgap channels that is comparable to that attained for macrochannels and to provide a mechanistic context for the thermal transport rates attained in microgap channels. Results obtained from infrared imaging, revealing previously undetected, large surface temperature variations in Annular flow, are also reviewed and related to the termination of the favorable thin-film evaporation mode in such channels.