Dangers relating to fires in carbon-fibre based composite material

Inhalable carbon fibres have been suspected to pose similar threats to human health as asbestos fibres. It is well-known that fibres having a diameter of less than 3 mu m might be inhaled and transported deep into the human respiratory system. Some composite materials use carbon fibres as structural reinforcement. These fibres do not pose any risks as such as they are firmly connected to the laminate and surrounded by a polymer matrix. Also, these fibres typically have diameters > 6 mu m and thus, are not inhalable. However, if the material is exposed to a fire, the carbon material might be oxidized and fractionated and thereby, inhalable fibres might be generated into the fire smoke. The capability of carbon fibre-based composite material to produce dangerous inhalable fibres from different combustion scenarios has been investigated. It was found that the risk of fires generating inhalable carbon fibres is related to the surface temperature, the oxygen level and the airflow field close to the material surface. The temperatures necessary for oxidation of the carbon fibre is so high that it is possible that only a flashover situation will pose any real danger. Other possible danger scenarios are highly intense fires (e.g. a liquid fuel fire), or situations where structural damage is part of the fire scenario. Copyright (c) 2005 John Wiley & Sons, Ltd.