Characterization and Evaluation of Engineered Coating Techniques for Different Cutting Tools-Review

被引:37
作者
Dabees, Sameh [1 ]
Mirzaei, Saeed [1 ,2 ]
Kaspar, Pavel [3 ]
Holcman, Vladimir [3 ]
Sobola, Dinara [1 ,3 ,4 ]
机构
[1] Brno Univ Technol, Cent European Inst Technol, Purkynova 123, Brno 61200, Czech Republic
[2] Fraunhofer IWS, DE-01277 Dresden, Germany
[3] Brno Univ Technol, Fac Elect Engn & Commun, Dept Phys, Tech 2848-8, Brno 61600, Czech Republic
[4] Acad Sci CR, Inst Phys Mat, Zizkova 22, Brno 61662, Czech Republic
关键词
hard coatings; microstructure; wear behavior; residual stress; PVD; CVD; CHEMICAL-VAPOR-DEPOSITION; THERMAL BARRIER COATINGS; UNCOATED CARBIDE INSERTS; CVD DIAMOND FILMS; AISI; 4340; STEEL; WEAR BEHAVIOR; MULTILAYER COATINGS; COMPOSITE COATINGS; SURFACE-ROUGHNESS; RESIDUAL-STRESSES;
D O I
10.3390/ma15165633
中图分类号
O64 [物理化学(理论化学)、化学物理学];
学科分类号
070304 ; 081704 ;
摘要
Coatings are now frequently used on cutting tool inserts in the metal production sector due to their better wear resistance and heat barrier effect. Protective hard coatings with a thickness of a few micrometers are created on cutting tools using physical or chemical vapor deposition (PVD, CVD) to increase their application performance. Different coating materials are utilized for a wide range of cutting applications, generally in bi-or multilayer stacks, and typically belong to the material classes of nitrides, carbides, carbonitrides, borides, boronitrides, or oxides. The current study examines typical hard coatings deposited by PVD and CVD in the corresponding material classes. The present state of research is reviewed, and pioneering work on this subject as well as recent results leading to the construction of complete "synthesis-structure-property-application performance" correlations of the different coatings are examined. When compared to uncoated tools, tool coatings prevent direct contact between the workpiece and the tool substrate, altering cutting temperature and machining performance. The purpose of this paper is to examine the effect of cutting-zone temperatures on multilayer coating characteristics during the metal-cutting process. Simplified summary and comparisons of various coating types on cutting tools based on distinct deposition procedures. Furthermore, existing and prospective issues for the hard coating community are discussed.
引用
收藏
页数:40
相关论文
共 206 条
[1]   The influence of residual stress on the properties and performance of thick TiAlN multilayer coating during dry turning of compacted graphite iron [J].
Abdoos, Majid ;
Bose, Bipasha ;
Rawal, Sushant ;
Arif, Abul Fazal M. ;
Veldhuis, Stephen C. .
WEAR, 2020, 454
[2]   Effect of coating mild steel with CNTs on its mechanical properties and corrosion behaviour in acidic medium [J].
Abdulrahaman M.A. ;
Abubakre O.K. ;
Abdulkareem S.A. ;
Tijani J.O. ;
Aliyu A. ;
Afolabi A.S. .
Advances in Natural Sciences: Nanoscience and Nanotechnology, 2017, 8 (01)
[3]   Heat generation and temperature prediction in metal cutting: A review and implications for high speed machining [J].
Abukhshim, N. A. ;
Mativenga, P. T. ;
Sheikh, M. A. .
INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2006, 46 (7-8) :782-800
[4]   Influence of bias variation on residual stress and texture in TiAIN PVD coatings [J].
Ahlgren, M ;
Blomqvist, H .
SURFACE & COATINGS TECHNOLOGY, 2005, 200 (1-4) :157-160
[5]   Cost-effective way of hard turning with newly developed HSN2-coated tool [J].
Alok, Anupam ;
Das, Manas .
MATERIALS AND MANUFACTURING PROCESSES, 2018, 33 (09) :1003-1010
[6]   Pretreatment of cutting tools by plasma electrolytic polishing (PEP) for enhanced adhesion of hard coatings [J].
An, Sehoon ;
Foest, Rudiger ;
Fricke, Katja ;
Riemer, Hendrik ;
Froehlich, Maik ;
Quade, Antje ;
Schaefer, Jan ;
Weltmann, Klaus-Dieter ;
Kersten, Holger .
SURFACE & COATINGS TECHNOLOGY, 2021, 405
[7]  
[Anonymous], 2008, The Science and Engineering of Thermal Spray Coatings
[8]   Self-healing ceramic coatings that operate in extreme environments: A review [J].
Aouadi, Samir M. ;
Gu, Jingjing ;
Berman, Diana .
JOURNAL OF VACUUM SCIENCE & TECHNOLOGY A, 2020, 38 (05)
[9]   Determining the effect of cutting parameters on surface roughness in hard turning using the Taguchi method [J].
Asilturk, Ilhan ;
Akkus, Harun .
MEASUREMENT, 2011, 44 (09) :1697-1704
[10]  
Astakhov VP, 2018, DE GRU SER ADV MECH, V3, P1, DOI 10.1515/9783110481204-001