Effect of inhomogeneous oxidation on the mechanical degradation of anode supported solid oxide fuel cell

A typical failure mode of the anode-supported solid oxide fuel cell (SOFC) is the cracking of electrolyte due to the excessive tensile stress caused by the expansion of anode during re-oxidation. This paper builds a three-dimensional model based on the finite element method (FEM) to investigate the effect of inhomogeneous oxidation on mechanical degradation of SOFC. The stress distributions and critical oxidation strains with considering inhomogeneous oxidation are compared to those of supposed homogeneous oxidation. The results indicate that the gradient of oxidation strain induces a large stress gradient and bending moment in anode, which increase the stresses and curvature of the cell, leading to the deterioration of SOFC degradation. The critical oxidation strains are increased in the SOFC with considering the inhomogeneous oxidation except for the anode. By calculating the stress under homogeneous re-oxidation, the resistance to failure is underestimated for cathode, electrolyte and glass-ceramic (GC), but the resistance to failure of the anode is overestimated. The effects of creep and thickness of the graded-oxidized zone on the redox stability are also investigated. This study helps to understand the effect of inhomogeneous oxidation and enhance the performance and lifetime of SOFC.