Cohesive zone modeling of hydrogen-induced delayed intergranular fracture in high strength steels

A sequentially coupled hydrogen diffusion-cohesive zone modeling approach was applied to the simulation of hydrogen-induced delayed intergranular (IG) fracture in high-strength low-alloy steels. The effects of multiple hydrogen trap sites and mechanical deformation on the diffusion and cohesive strength of grain boundaries (GB) were taken account, in order to reveal that the hydrogen trapped at GB play a dominant role in the degradation processes of hydrogen of high-strength low-alloy steels, which leads to the IG fracture. The approach was implemented by Abaqus software in the form of a two-steps procedure including the coupled elastoplastic-transient hydrogen diffusion analysis and cohesive stress analysis. To validate the approach, the constant load tests of hydrogen pre-charged AISI 4135 high-strength low-alloy steel notched bars in literature were analyzed. Good agreement is observed between the simulation and experimental data of time to failure. The results confirm that hydrogen-induced IG fracture of high strength low-alloy steels can be related to the hydrogen concentration trapped at GB. The critical hydrogen concentration at GB for crack initiation is independent of the initial hydrogen concentration but depends strongly on the local stress level and stress triaxiality. The critical hydrogen concentration linearly decreases with increasing normalized peak maximal principal stress normalized by the critical cohesive strength in absence of hydrogen.