On efficient electrode design and manufacturing techniques for hot die steel inserts

This paper focuses on providing economical methods for manufacturing of aluminum die casting inserts, for various optimized solutions developed the constraint of the existing manufacturing setup is also considered. The techniques are implemented on a die casting inserts of Honda Activa-Mission Case component which are made from hot die steel. The present optimized solution is derived for minimization of manufacturing rope length of the die casting dies to get an optimized solution at every stage of manufacturing. The implementation of the optimize techniques and the strategies are carried in three segments. Combine electrode concept and Re-born concept are the two segments which reduce the total physical operational time of the die which will ultimately leads to saving the overall manufacturing cost and increase the profit. The proposed solution opens up new avenues for similar automobile components by setting benchmark to reduce the manufacturing rope length and increase the profit.