Production of Al-Ti-C grain refiner alloys by reactive synthesis of elemental powders: Part I. Reactive synthesis and characterization of alloys

The first part of this article reports on the reactive synthesis and characterization of Al-Ti-C alloys intended as master alloys for aluminum grain refining. The alloys were produced from elemental powders by the thermal explosion mode and analyzed with x-ray diffraction, scanning electron microscopy, and differential scanning calorimetry, Parameters were the titanium concentration (15 and 30 wt%) and the Ti/C ratio (9/1, 20/1, and 120/1) in the reactant powder mixture and the cooling rate after the reactive synthesis (1 and 120 degreesC/min), Full conversion of titanium and carbon into Al3Ti and TiC was achieved for the 30 wt% Ti mixtures but not for the 15 wt% Ti mixtures where the reaction was not exothermic enough. The Ti/C ratio did not affect the phase composition after reactive synthesis in the 30 wt% Ti alloys and could be used to tailor the microstructure of the alloy. The formation of Al4C3 was suppressed with a high cooling rate after the exothermic formation reactions.