Design analysis of a machine for manufacturing of bricks from industrial waste: simulations and experiments

The present study focuses on the detailed design analysis of a machine for manufacturing of bricks from industrial waste. Various mechanisms viz., mould ejection system with offset slider-crank mechanism, vibro-compaction technique, steering with rack and pinion-based plunger have been optimized for reduced human effort and maximized brick production capacity. The mathematical modelling, kinematic, and dynamic analysis are presented and discussed using MATLAB. The design part includes mould ejection mechanism for reduced human effort in brick production. The newly developed mechanism exhibits with higher production capacity, more user-friendly, easy maintenance with less human effort. The brick machine is a stationary type with a production capacity of 5500 bricks per eight-hour shift.