Interfacial structures and strengthening mechanisms of in situ synthesized TiC reinforced Ti6Al4V composites by selective laser melting

The in-situ nanoscale TiC particles reinforced Ti6Al4V composites was prepared by selective laser melting (SLM) from the mixture of Ti6Al4V alloy powders and graphene powders, the microstructure and interface bonding of the composites were studied. The composites were mainly composed of alpha, alpha' martensite and alpha+beta structures. More TiC were formed in the overlapping regions than that in the molten pool, the solidification rate in overlapping regions was slow, which was beneficial to TiC nucleation and growth. The TiC and Ti matrix displayed following orientation relationships: axis [0 0 1]beta-Tii[-1 -1 1]TiCi[0 -1 1 0 ]alpha-Ti, lattice plane (2 2 2)TiC //(0 0 0 2)alpha-Ti, lattice plane (1 1 1)TiC//(0 0 0 2)alpha-Ti, lattice plane (1 1 1)TiC//(1 0 -1 0)alpha-Ti. The TiC and Ti matrix have a small degree (6.2%) of mismatch between (1 1 1)TiC and (0 0 0 2)alpha-Ti, and the semi-coherent interface was occurred. TiC preferentially nucleated and grew up along its (1 1 1) plane. The situ synthesized TiC was added into the Ti6Al4V alloy, refined the grains, and increased the microhardness of the alloy. The microhardness of the composites was 13.6% higher than that of Ti6Al4V alloy. The TiC effectively pinned the dislocations and grain boundaries were responsible for the enhanced mechanical properties of the composites.