Fabrication of FSW Tool Pins Through Turning of H13 Tool Steel: A Comparative Analysis for Residual Stresses

被引:9
作者
Butola, Ravi [1 ]
Singh, Ravi Pratap [2 ]
Choudhary, Naman [1 ]
Mer, K. K. S. [3 ]
Bhaskar, Jitendra [4 ]
Singari, Ranganath M. [1 ]
机构
[1] Delhi Technol Univ, Dept Mech Engn, Delhi, India
[2] Natl Inst Technol, Dept Ind & Prod Engn, Jalandhar, Punjab, India
[3] Govind Ballabh Pant Inst Engn & Technol, Dept Mech Engn, Pauri Garhwal, Uttarakhand, India
[4] Harcourt Butler Tech Univ, Dept Mech Engn, Kanpur, Uttar Pradesh, India
关键词
Turning; H13 tool steel; threading; residual stresses; XRD;
D O I
10.1142/S0219686722500135
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
In the present research, measurement of residual stress induced during turning and threading operations for the fabrication of two types of pin profiled friction stir processing/welding (FSP/FSW) tools, i.e. cylindrical profiled pin tool and cylindrical threaded profiled pin tool, is being dealt with. Workpiece was chosen to be H13 tool steel with a diameter of 22mm and 110mm length. Turning and threading was done on CNC machine tools using CNMG 12404-THM uncoated tungsten carbide cutting tool. For residual stress measurement of the workpieces, an XRD-based Pulsetec mu-X360n portable residual stress analyzer setup was used. The experimental results show that the cylindrical pin profile tool had a compressive residual stress of sigma(x) = 301MPa and compressive residual shear stress of tau(xy) = 60MPa, while the cylindrical threaded pin profile tool had a compressive residual stress of sigma(x) = 457MPa (51.8% more) and compressive residual shear stress of tau(xy) = 36MPa (40% less). It has been concluded that due to threading operation on the cylindrical threaded pin profile, the value of residual stress is more in it, and since the stress is compressive in nature, it would have a better positive impact while doing FSP/FSW than that of the cylindrical profiled pin tool.
引用
收藏
页码:351 / 366
页数:16
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