Recycling of industrial wastes in ceramic manufacturing: State of art and glass case studies

Nowadays, ceramic tile are manufactured at zero emissions permitting to recycle all by-products and part of residues derived from depuration treatments (exhausted lime, glazing sludge and polishing sludge). In addition to this environmentally friendly tendency, in the last years an increasing number of scientific studies demonstrated the feasibility to use alternative raw materials in substitution of different component of the ternary clay-feldspar-quartz system. In the first part of the paper is reported the state of the art of industrial waste recycling in the ceramic sector, with the focus on review studies related to both ceramic tiles and bricks. In the second part of the work are reported two case studies conducted by the authors with the aim to formulate ceramic bodies using alternative raw materials. New tailored compositions were obtained replacing clays, flux and/or inert compounds (higher than 60 wt%) by scraps from packaging waste glass in tiles, and cathode ray tube glasses and packaging waste glass up to 20 wt% in the brick compositions. (C) 2016 Elsevier Ltd and Techna Group S.r.l. All rights reserved.