Shielding Technique for Planar Matrix Transformers to Suppress Common-Mode EMI Noise and Improve Efficiency

Isolated high output current dc/dc converters are critical for power supplies in information technology industries. LLC converters with a matrix transformer are suitable for these applications due to their high efficiency and high power density. By pushing switching frequency up to MHz with GaN devices, planar matrix transformers with printed circuit board (PCB) windings are advantageous over conventional transformer designs, but the large interwinding capacitance of the PCB windings provides a critical coupling path for common-mode (CM) noise. In order to analyze the CM noise, the interwinding capacitance of the PCB windings is analyzed, and a related CM noise model is provided in this paper. To suppress the CM noise, shielding layers can automatically be inserted into the PCB windings between the primary and secondary windings in the fabrication process. This paper proposes a novel shielding technique, in which half of the shielding serve as the primary winding. The proposed shielding technique not only suppresses CM noise but improves the efficiency as well. The proposed shielding is verified by experiments on 1-MHz 400 V/12 V 800-W LLC converters with a peak efficiency of 97.7% and a power density of 900 W/in(3). The proposed shielding reduces CM noise by 30 dB and improves full-load efficiency by 0.2%.