A new high temperature resistant glass-ceramic coating for gas turbine engine components

A new high temperature and abrasion resistant glass-ceramic coating system (based on MgO-Al2O3-TiO2 and ZnO-Al2O3-SiO2 based glass systems) for gas turbine engine components has been developed. Thermal shock resistance, adherence at 90 degrees-bend test and static oxidation resistance at the required working temperature (1000 degrees C) for continuous service and abrasion resistance are evaluated using suitable standard methods. The coating materials and the resultant coatings are characterized using differential thermal analysis, differential thermogravimetric analysis, X-ray diffraction analysis, optical microscopy and scanning electron microscopy. The properties evaluated clearly showed the suitability of these coatings for protection of different hot zone components in different types of engines. XRD analysis of the coating materials and the resultant coatings showed presence of a number of microcrystalline phases. SEM micrographs indicate strong chemical bonding at the metal-ceramic interface. Optical micrographs showed smooth glossy impervious defect free surface finish.