Effects of halloysite in kaolin on the formation and properties of geopolymers

A kaolin containing 31 wt.% halloysite and a relatively pure kaolin were selected to study the effects of halloysite on the dissolution behavior of precursors and the formation of geopolymers. The Al and Si concentrations in the leached solutions were studied by inductively coupled plasma-optical emission spectrometry (ICP-OES). The reaction process of metakaolin-activator mixtures was monitored by isothermal conduction calorimetry (ICC) while the reaction products were examined by X-ray diffractometry (XRD), scanning electron microscopy (SEM) and mercury intrusion porosity (MIP). Results showed that the halloysite containing kaolin and its metakaolin possessed higher Si and Al dissolution rate than the purer kaolin and its metakaolin. When mixed with sodium silicate activator at 20 degrees C, the presence of halloysite in kaolin led to a higher geopolymerization rate of metakaolin as reflected by the heat evolution rate. The presence of halloysite improved the reactivity of metakaolin but did not change the geopolymerization pathway under 20 degrees C air curing and 80 degrees C steam curing conditions. The products from the two metakaolins had a similar XRD characteristic (i.e. a typically amorphous diffraction). Only a minor difference in the pore distribution and the porosity was found between those products from the two sources of metakaolins. (C) 2012 Elsevier Ltd. All rights reserved.