Mechanical properties and cutting performance of nanocomposite Cr-Si-N coated tool for green machining

被引:18
作者
Kim, C. [2 ]
Kang, M. C. [1 ]
Kim, J. S. [3 ]
Kim, K. H. [1 ]
Shin, B. S. [3 ]
Je, T. J.
机构
[1] Pusan Natl Univ, Natl Core Res Ctr Hybrid Mat Solut, Pusan 609735, South Korea
[2] Pusan Natl Univ, Res Inst Mech Technol, Pusan 609735, South Korea
[3] Pusan Natl Univ, ERC NSDM, Pusan 609735, South Korea
关键词
Micro end-milling; Cr-Si-N coatings; Microhardness; Tool wear; Green machining; TIN COATINGS; WEAR;
D O I
10.1016/j.cap.2008.08.054
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
in this paper, comparative studies on mechanical properties and cutting performance between CrN and Cr-Si-N coatings for green micro end-milling were conducted. Ternary Cr-Si-N coatings, in which Si was incorporated into CrN, were synthesized onto WC-Co substrates using a hybrid system of arc ion plating and sputtering techniques. The high hardness of Cr-Si-N coatings was related to the composite microstructure consisting of the fine CrN crystallites and amorphous Si(3)N(4). The average friction coefficient of Cr-Si-N coatings gradually decreased with increase of Si content in CrN coatings. Cutting tests were carried out to evaluate the characteristics of micro cutting in vertical machining center using ultra-high speed air turbine spindle. An integrated evaluation system of cutting tools was introduced. Consequently, the Cr-Si(9.3 at.%)-N coated end-mill using semi-dry machining showed good cutting performance under ultra-high speed cutting condition. (c) 2008 Elsevier B.V. All rights reserved.
引用
收藏
页码:S145 / S148
页数:4
相关论文
共 11 条
[1]   Performance of alloyed uncoated and CVD-coated carbide tools in dry milling of titanium alloy Ti-6242S [J].
Haron, C. H. Che ;
Ginting, A. ;
Arshad, H. .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2007, 185 (1-3) :77-82
[2]   Microstructure and mechanical properties of Cr-C-N, Cr-Si-N and Cr-Si-C-N coatings by a hybrid coating system [J].
Jang, Chul Sik ;
Cho, Young Rae ;
Kang, Myung Chang ;
Chung, Won Sub ;
Kim, Kwang Ho .
HIGH-PERFORMANCE CERAMICS IV, PTS 1-3, 2007, 336-338 :2224-+
[3]   Effects of Co, Ti interlayer, and post-annealing on the adhesion property between TiN coatings and WC-Co substrate [J].
Kang, Dong Shik ;
Ok, Jung Tae ;
Heo, Su Jeong ;
Choi, Eun Young ;
Kang, Myung Chang ;
Kim, Kwang Ho .
HEAT TREATMENT OF MATERIALS, 2006, 118 :281-+
[4]   Cutting performance using high reliable device of Ti-Si-N-coated cutting tool for high-speed interrupted machining [J].
Kang, NC ;
Kim, JS ;
Kim, KH .
SURFACE & COATINGS TECHNOLOGY, 2005, 200 (5-6) :1939-1944
[5]   A study on machinability of Al/SiC-MMC [J].
Manna, A ;
Bhattacharayya, B .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2003, 140 :711-716
[6]   Mechanical and tribological properties of Cr-N and Cr-SI-N coatings reactively sputter deposited [J].
Mercs, D ;
Bonasso, N ;
Naamane, S ;
Bordes, JM ;
Coddet, C .
SURFACE & COATINGS TECHNOLOGY, 2005, 200 (1-4) :403-407
[7]   Experimental evaluation on the effect of minimal quantities of lubricant in milling [J].
Rahman, M ;
Kumar, AS ;
Salam, MU .
INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2002, 42 (05) :539-547
[8]   The wear characteristics of silicon nitride [J].
Takadoum, J ;
Houmid-Bennani, H ;
Mairey, D .
JOURNAL OF THE EUROPEAN CERAMIC SOCIETY, 1998, 18 (05) :553-556
[9]   A concept for the design of novel superhard coatings [J].
Veprek, S ;
Reiprich, S .
THIN SOLID FILMS, 1995, 268 (1-2) :64-71
[10]   Tribo-layer formation during sliding Wear of TiN coatings [J].
Wilson, S ;
Alpas, AT .
WEAR, 2000, 245 (1-2) :223-229