Minimization of Additional High-Frequency Torque Ripple for Square-Wave Voltage Injection IPMSM Sensorless Drives

The high-frequency (HF) square-wave voltage injection sensorless control method will bring additional HF torque ripple to interior permanent magnet synchronous motor (IPMSM). Focused on this problem, this article analyzes the relationship between the HF response current and the HF torque ripple resulting from HF square-wave voltage injection. It is concluded that when the fluctuation direction of HF response current is vertical to the stator current vector direction at the maximum torque per ampere (MTPA) operating point, the resulting HF torque ripple reaches its minimum. Based on this conclusion, a novel HF square-wave voltage injection sensorless control method is proposed in this article, which can realize the sensorless control and minimize the HF torque ripple at the same time. The injection angle of HF square-wave voltage in the estimated synchronous rotating reference frame is adjusted in real time according to the operating conditions, so that the HF response current always fluctuates along the vertical direction of the stator current vector at the MTPA operating point. Besides, the corresponding demodulation method of the rotor position estimation error is illustrated. Finally, the experiments are performed on a 20-kW IPMSM platform and the results verify the effectiveness of the proposed method.