Precision machining by discharge pulse counting methods in micro EDM processes

被引:11
作者
Mahardika, Muslim [1 ,2 ]
Prihandana, Gunawan Setia [1 ,2 ]
Mitsui, Kimiyuki [3 ]
机构
[1] Gadjah Mada Univ, Fac Engn, Dept Mech & Ind Engn, Yogyakarta 55281, Indonesia
[2] Keio Univ, Sch Integrated Design Engn, Kohoku Ku, Yokohama, Kanagawa 2238522, Japan
[3] Keio Univ, Dept Mech Engn, Kohoku Ku, Yokohama, Kanagawa 2238522, Japan
关键词
Micro-EDM; Positioning accuracy; Tool electrode wear; Discharge pulse counting methods; TOOL DESIGN METHOD; WEAR COMPENSATION; OPTIMIZATION; VIBRATION; TIME;
D O I
10.1007/s12206-012-0852-2
中图分类号
TH [机械、仪表工业];
学科分类号
0802 ;
摘要
Due to the occurrences of debris, the ability of micro-EDM to produce precise dimension is degraded, hence positioning display indicator of micro-EDM machine is not accurately measure the real dimension. Therefore, imprecise workpiece dimension is happen. In order to overcome this problem, in this paper, the use of discharge pulse counting methods to correct this error is introduced. The dimension error from micro-EDM processes by using discharge pulse counting method is much smaller than when using the positioning display indicator of micro-EDM machine. Hence, by using discharge pulse counting method, high precision machining can be achieved.
引用
收藏
页码:3597 / 3603
页数:7
相关论文
共 21 条
[1]   Feasibility of wear compensation in micro EDM milling based on discharge counting and discharge population characterization [J].
Bissacco, G. ;
Hansen, H. N. ;
Tristo, G. ;
Valentincic, J. .
CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2011, 60 (01) :231-234
[2]   Sensing and compensation of tool wear in milling EDM [J].
Bleys, P ;
Kruth, JP ;
Lauwers, B .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2004, 149 (1-3) :139-146
[3]   Real-time tool wear compensation in milling EDM [J].
Bleys, P ;
Kruth, JP ;
Lauwers, B ;
Zryd, A ;
Delpretti, R ;
Tricarico, C .
CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2002, 51 (01) :157-160
[4]   Study of vibration-assisted micro-EDM - The effect of vibration on machining time and stability of discharge [J].
Endo, Takashi ;
Tsujimoto, Takayuki ;
Mitsui, Kimiyuki .
PRECISION ENGINEERING-JOURNAL OF THE INTERNATIONAL SOCIETIES FOR PRECISION ENGINEERING AND NANOTECHNOLOGY, 2008, 32 (04) :269-277
[5]   Experimental attempts of sub-micrometer order size machining using micro-EDM [J].
Han, FH ;
Yamada, Y ;
Kawakami, T ;
Kunieda, M .
PRECISION ENGINEERING-JOURNAL OF THE INTERNATIONAL SOCIETIES FOR PRECISION ENGINEERING AND NANOTECHNOLOGY, 2006, 30 (02) :123-131
[6]  
He Huang, 2009, J SHANGHAI JIAOTONG, V14, P736
[7]  
Kawada M., 2004, NANOTECHNOLOGY PRECI, P124
[8]  
Kunieda M, 2005, CIRP ANN-MANUF TECHN, V54, P599
[9]   A new approach on the determination of ease of machining by EDM processes [J].
Mahardika, Muslim ;
Tsujimoto, Takayuki ;
Mitsui, Kimiyuki .
INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2008, 48 (7-8) :746-760
[10]   A new method for monitoring micro-electric discharge machining processes [J].
Mahardika, Muslim ;
Mitsui, Kimiyuki .
INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2008, 48 (3-4) :446-458