Additive manufacturing of steel-copper functionally graded material with ultrahigh bonding strength

被引:95
作者
Tan, Chaolin [1 ,2 ,3 ]
Chew, Youxiang [3 ]
Bi, Guijun [3 ]
Wang, Di [1 ]
Ma, Wenyou [2 ]
Yang, Yongqiang [1 ]
Zhou, Kesong [2 ]
机构
[1] South China Univ Technol, Sch Mech & Automot Engn, Guangzhou 510640, Peoples R China
[2] Guangdong Acad Sci, Inst New Mat, Natl Engn Lab Modern Mat Surface Engn Technol, Guangzhou 510651, Peoples R China
[3] ASTAR, Singapore Inst Mfg Technol, 73 Nanyang Dr, Singapore 637662, Singapore
来源
JOURNAL OF MATERIALS SCIENCE & TECHNOLOGY | 2021年 / 72卷
基金
中国国家自然科学基金;
关键词
Laser powder bed fusion; Steel-copper multi-materials; Fatigue; Functionally graded materials; Bonding strength; MECHANICAL-PROPERTIES; MARAGING-STEEL; LASER; BEHAVIOR; SLM; CU;
D O I
10.1016/j.jmst.2020.07.044
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
Additive manufacturing enables processing of functionally graded materials (FGMs) with flexible spatial design and high bonding strength. A steel-copper FGM with high interfacial strength was developed using laser powder bed fusion (LPBF). The effect of laser process parameters on interfacial defects was evaluated by X-ray tomography, which indicates a low porosity level of 0.042 % therein. Gradient/fine dendritic grains in the interface are incited by high cooling rates, which facilitates interface strengthening. Multiple mechanical tests evaluate the bonding reliability of interface; and the fatigue tests further substantiate the ultrahigh bonding strength in FGMs, which is superior to traditional manufacturing methods. Mechanisms of the high interfacial bond strength were also discussed. (C) 2021 Published by Elsevier Ltd on behalf of The editorial office of Journal of Materials Science & Technology.
引用
收藏
页码:217 / 222
页数:6
相关论文
共 24 条
[1]   Thermal and solutal Marangoni convection in In-Ga-Sb system [J].
Arafune, K ;
Hirata, A .
JOURNAL OF CRYSTAL GROWTH, 1999, 197 (04) :811-817
[2]   Ultrahigh-strength titanium gyroid scaffolds manufactured by selective laser melting (SLM) for bone implant applications [J].
Ataee, Arash ;
Li, Yuncang ;
Brandt, Milan ;
Wen, Cuie .
ACTA MATERIALIA, 2018, 158 :354-368
[3]  
Brandstatter E., 2016, METAL ADDITIVEMANUFA
[4]   Effect of beam offset on the characteristics of copper/304stainless steel electron beam welding [J].
Guo, Shun ;
Zhou, Qi ;
Kong, Jian ;
Peng, Yong ;
Xiang, Yan ;
Luo, TianYuan ;
Wang, KeHong ;
Zhu, Jun .
VACUUM, 2016, 128 :205-212
[5]   Replacement of Present Conventional Condenser of Household Refrigerator by Louver Fin Micro-Channel Condenser [J].
Harun-Or-Rashid, Mohammad ;
Jeong, Ji Hwan .
ARABIAN JOURNAL FOR SCIENCE AND ENGINEERING, 2019, 44 (02) :753-761
[6]   Direct metal deposition (DMD) of H13 tool steel on copper alloy substrate: Evaluation of mechanical properties [J].
Imran, M. Khalid ;
Masood, S. H. ;
Brandt, Milan ;
Bhattacharya, Sudip ;
Mazumder, Jyotirmoy .
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2011, 528 (09) :3342-3349
[7]   Effect of beam oscillation on electron beam welding of copper with AISI-304 stainless steel [J].
Kar, Jyotirmaya ;
Roy, Sanat Kumar ;
Roy, Gour Gopal .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2016, 233 :174-185
[8]   Interface structure and mechanical properties of the TiAl/42CrMo steel joint vacuum brazed with Ag-Cu/Ti/Ag-Cu filler metal [J].
Li, Yulong ;
He, Peng ;
Feng, Jicai .
SCRIPTA MATERIALIA, 2006, 55 (02) :171-174
[9]   Compressive and fatigue behavior of beta-type titanium porous structures fabricated by electron beam melting [J].
Liu, Y. J. ;
Wang, H. L. ;
Li, S. J. ;
Wang, S. G. ;
Wang, W. J. ;
Hou, W. T. ;
Hao, Y. L. ;
Yang, R. ;
Zhang, L. C. .
ACTA MATERIALIA, 2017, 126 :58-66
[10]   Interfacial characterization of SLM parts in multi-material processing: Metallurgical diffusion between 316L stainless steel and C18400 copper alloy [J].
Liu, Z. H. ;
Zhang, D. Q. ;
Sing, S. L. ;
Chua, C. K. ;
Loh, L. E. .
MATERIALS CHARACTERIZATION, 2014, 94 :116-125