Ultrasonic thermometry for friction stir spot welding

被引:13
作者
Dharmaraj, Kathryn J. [1 ]
Cox, Chase D. [1 ]
Strauss, Alvin M. [1 ]
Cook, George E. [1 ]
机构
[1] Vanderbilt Univ, Welding Automat Lab, Nashville, TN 37235 USA
关键词
Ultrasonic thermometry; Time of flight (TOF); Friction stir spot welding (FSSW); ALUMINUM; MICROSTRUCTURE; PARAMETERS; TOOL;
D O I
10.1016/j.measurement.2013.11.054
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
This investigation presents the feasibility of ultrasonic temperature measurement of friction stir spot welding (FSSW). FSSW is an automated solid state joining process. Thermal profiles of the weld zone are crucial for implementing informed process changes to improve weld quality. Ultrasonics present a novel and non-invasive method of monitoring changes in temperature. Ultrasonic time of flight (TOF) measurement method is used to calculate the temperature of Al 6061 as it is heated. Comparisons of the ultrasonic temperature calculations with thermocouple readings confirm the accuracy of the ultrasonic system. The ultrasonic signal is then recorded during spot welding and processed. The results show that ultrasonic technology is a feasible method of monitoring the heating and cooling profiles of the weld zone during welding. The paper also discusses challenges presented by the system as well as recommendations for its future implementation in the friction stir welding manufacturing industry. (C) 2013 Elsevier Ltd. All rights reserved.
引用
收藏
页码:226 / 235
页数:10
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