Characteristics and wear performance of bonded Ti6Al4V alloy prepared by double glow plasma surface alloying

Many hard or super hard coatings have been successfully prepared on titanium alloys using varieties of technologies for improving their wear resistance. Sometimes, however, enough toughness of the modified layers on titanium alloys is also demanded under some conditions, such as with dynamic impact loads. In this study, a 2 mu m thick uniform boride layer, composed of TiB, TiB2, Ti3B4, Fe3B and FeB phases, was formed on the surface of Ti6Al4V alloy using a double glow plasma surface bonding technique with FeB compound solid as precursor. A boron diffusion zone, beneath the boride layer, appeared with a thickness of more than 6 mu m consisting of interior-oriented needle-like TiB precipitates within the base. The boride layer and the boron diffusion zone composed jointly the whole bonded layer, which presented excellent toughness and bonding strength in scratch and impact tests. The surface hardness of the bonded Ti6Al4V alloy was about 838 GPa. Compared to as-received Ti6Al4V alloy, the bonded alloy exhibited significant improvement of wear resistance, about 35 times, against corundum ball with low normal loads under dry sliding conditions. (C) 2013 Elsevier B.V. All rights reserved.