Behind the Scenes of Clean Energy: The Environmental Footprint of Rare Earth Products

Critical to the functionality of energy efficient lighting, off-shore wind turbines, and electric vehicles are rare earth (RE)-containing phosphors and magnets. With an increase in the market penetration of these clean energy technologies, demand for RE-containing components is expected to grow. However, the production of rare earth elements (REEs) has an adverse impact on the environment. Existing literature provides some information on the environmental impacts but often fails to give a detailed production pathway that can be modeled without preexisting knowledge of life cycle analysis (LCA) or a dedicated LCA software. In this study, life cycle inventories were compiled based on representative production pathways in China using facility level energy/material data. Phosphors and magnets using REEs from monazite/bastnasite deposits in Bayan Obo as well as ion-adsorption clays from China's southern provinces are covered. Analysis of inventory data shows that electricity requirements and emissions to water have the highest contributions to the impact categories of global warming, acidification, and eutrophication. An interconnected Excel database system is also developed to help researchers and decision makers identify environmental hotspots and develop improvements in the production pathways.