A novel method for online monitoring of surface quality and predicting tool wear conditions in machining of materials

被引:7
作者
Panda, Anton [1 ]
Nahornyi, Volodymyr [2 ]
Valicek, Jan [3 ,4 ]
Harnicarova, Marta [3 ,4 ]
Kusnerova, Milena [4 ]
Baron, Petr [5 ]
Pandova, Iveta [6 ]
Sorocin, Patrik [1 ]
机构
[1] Tech Univ Kosice, Fac Mfg Technol Seat Presov, Dept Automobile & Manufacture Technol, Sturova 31, Presov 08001, Slovakia
[2] Sumy State Univ, Fac Elect & Informat Technol, Dept Comp Sci, Rimsky Korsakov 2, UA-44007 Sumy, Ukraine
[3] Slovak Univ Agr, Fac Engn, Inst Elect Engn Automat Informat & Phys, Tr A Hlinku 2, Nitra 94976, Slovakia
[4] Inst Technol & Business Ceske Budejovice, Fac Technol, Dept Mech Engn, Okruzni 10, Ceske Budejovice 37001, Czech Republic
[5] Tech Univ Kosice, Fac Mfg Technol Seat Presov, Dept Comp Aided Mfg Technol, Sturova 31, Presov 08001, Slovakia
[6] Tech Univ Kosice Seat Presov, Dept Nat Sci & Humanities, Fac Mfg Technol, Bayerova 1, Presov 08001, Slovakia
关键词
Turning; Roughing; Finishing; Surface roughness; Tool wear degree;
D O I
10.1007/s00170-022-10391-0
中图分类号
TP [自动化技术、计算机技术];
学科分类号
0812 ;
摘要
Roughness on the surface of the machined workpiece is one of the most important machining outcomes in terms of determining the quality of the product. This publication presents a new, original methodology for online monitoring machined materials' quality. The methodology was designed to ensure the surface finish quality was maintained throughout the production process and under the selected cutting conditions. The remaining useful life of the cutting tool was predicted using online time mode with simultaneous surface quality checks. An indirect method was used to monitor the vibration levels generated during the machining process of the part. The vibrations were measured continuously throughout the longitudinal turning process. The sensor was installed on the revolving turret of the machine. Measurements were taken in the direction of the horizontal (lateral) axis perpendicular to the longitudinal axis of the machine. The experiment was carried out for technical operations of roughing and finishing turning. This methodology is based on an analytical model describing the relationship between the mean value of the surface roughness, the feed rate, and the radius of the tooltip. It has been developed with the primary objective of predicting sudden failure of tools, possible destruction of components, and premature tool replacement. As a result, the applied tools exceed the average statistical value of their actual operational potential for a given cutting mode.
引用
收藏
页码:3599 / 3612
页数:14
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