A finite element model of high speed metal cutting with adiabatic shearing

被引:152
作者
Bäker, M [1 ]
Rösler, J [1 ]
Siemers, C [1 ]
机构
[1] Tech Univ Braunschweig, Inst Werkstoffe, D-38106 Braunschweig, Germany
关键词
machining; finite elements; remeshing; chip segmentation; adiabatic shear bands;
D O I
10.1016/S0045-7949(02)00023-8
中图分类号
TP39 [计算机的应用];
学科分类号
081203 ; 0835 ;
摘要
A finite element model of a two-dimensional orthogonal cutting process is developed. The simulation uses standard finite element software together with a special mesh generator that is able to mesh the chip completely with regular quadrilateral elements and a strong mesh refinement in the shear zone for continuous and segmented chips. The techniques of remeshing and to ensure convergence of the implicit calculation is described. Results for the formation of segmented chips are presented and the segmentation process is studied. Of special interest is the occurrence of split shear bands. The influence of the elastic properties and of the cutting speed is also discussed. (C) 2002 Elsevier Science Ltd. All rights reserved.
引用
收藏
页码:495 / 513
页数:19
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