Fire retardant performance, toxicity and combustion characteristics, and numerical evaluation of core materials for sandwich panels

According to fire accident statistics, fires in buildings are increasing. The flame-retardant performance of insulation materials is considered an important factor for preventing the spread of fire and ensuring evacuation. This study evaluated the flame-retardant performance and combustion characteristics of four types of organic thermal insulation used as core materials in sandwich panels. The flame-retardant performance evaluation based on total heat release and heat release rate revealed that phenolic foam (PF) satisfied the criteria for non-combustible grade insulation. An analysis of the hazardous gases released while combustion of the four insulation materials indicated that a significant amount of CO was released-an average of 19,000 ppm or higher-in the rigid urethan foam (PIR) and spray-type polyurethane foam (SPU). The fractional effective dose (FED) value was derived from the gas analysis results according to ISO 13344. PIR and SPU had an average FED value of 2.0 or higher and were identified as very dangerous in the case of fire accidents. Moreover, the evacuation time in the case of a fire in a warehouse-type building was comprehensively analyzed considering the material, size, and height for the four types of insulation. PIR was the most vulnerable to fire, and for PF, the danger limit was not reached until the end of the simulation.