Isothermal Oxidation Behavior of Supersonic Atmospheric Plasma-Sprayed Thermal Barrier Coating System

被引:41
作者
Bai, Yu [1 ,2 ]
Ding, Chunhua [3 ]
Li, Hongqiang [1 ]
Han, Zhihai [1 ]
Ding, Bingjun [1 ]
Wang, Tiejun [3 ]
Yu, Lie [2 ]
机构
[1] Xi An Jiao Tong Univ, State Key Lab Mech Behav Mat, Xian 710049, Peoples R China
[2] Xi An Jiao Tong Univ, Sch Mech Engn, Xian 710049, Peoples R China
[3] Xi An Jiao Tong Univ, State Key Lab Strength & Vibrat Mech Struct, Xian 710049, Peoples R China
基金
中国博士后科学基金;
关键词
Al2O3 layer stability; isothermal oxidation; supersonic atmospheric plasma spraying; thermal barrier coating; thermally grown oxides; BOND-COAT; MECHANICAL-PROPERTIES; CYCLIC OXIDATION; EB-PVD; GROWTH; FAILURE; MICROSTRUCTURE; PREOXIDATION; DEPLETION; ALUMINUM;
D O I
10.1007/s11666-013-9979-7
中图分类号
TB3 [工程材料学];
学科分类号
0805 ; 080502 ;
摘要
In this work, Y2O3 stabilized zirconia-based thermal barrier coatings (TBCs) were deposited by conventional atmospheric plasma spraying (APS) and high efficiency supersonic atmospheric plasma spraying (SAPS), respectively. The effect of Al2O3 layer stability on the isothermal growth behavior of thermally grown oxides (TGOs) was studied. The results revealed that the Al2O3 layer experienced a three-stage change process, i.e., (1) instantaneous growth stage, (2) steady-state growth stage, and (3) depletion stage. The thickness of Al2O3 scale was proved to be an important factor for the growth rate of TGOs. The SAPS-TBCs exhibited a higher Al2O3 stability and better oxidation resistance as compared with the APS-TBCs. Additionally, it was found that inner oxides, especially nucleated on the top of the crest, continually grew and swallowed the previously formed Al2O3 layer, leading to the granulation and disappearance of continuous Al2O3 scale, which was finally replaced by the mixed oxides and spinel.
引用
收藏
页码:1201 / 1209
页数:9
相关论文
共 32 条
[1]   Ceramic diesel particulate filters [J].
Adler, J .
INTERNATIONAL JOURNAL OF APPLIED CERAMIC TECHNOLOGY, 2005, 2 (06) :429-439
[2]   Oxidation behavior of HVOF sprayed nanocrystalline NiCrAlY powder [J].
Ajdelsztajn, L ;
Picas, JA ;
Kim, GE ;
Bastian, FL ;
Schoenung, J ;
Provenzano, V .
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2002, 338 (1-2) :33-43
[3]   Structure-property differences between supersonic and conventional atmospheric plasma sprayed zirconia thermal barrier coatings [J].
Bai, Y. ;
Han, Z. H. ;
Li, H. Q. ;
Xu, C. ;
Xu, Y. L. ;
Ding, C. H. ;
Yang, J. F. .
SURFACE & COATINGS TECHNOLOGY, 2011, 205 (13-14) :3833-3839
[4]   Microstructural evolution and failure characteristics of a NiCoCrAlY bond coat in "hot spot" cyclic oxidation [J].
Cao, F. ;
Tryon, B. ;
Torbet, C. J. ;
Pollock, T. M. .
ACTA MATERIALIA, 2009, 57 (13) :3885-3894
[5]   Pre-oxidation and TGO growth behaviour of an air-plasma-sprayed thermal barrier coating [J].
Chen, W. R. ;
Wu, X. ;
Marple, B. R. ;
Lima, R. S. ;
Patnaik, P. C. .
SURFACE & COATINGS TECHNOLOGY, 2008, 202 (16) :3787-3796
[6]   The growth and influence of thermally grown oxide in a thermal barrier coating [J].
Chen, W. R. ;
Wu, X. ;
Marple, B. R. ;
Patnaik, P. C. .
SURFACE & COATINGS TECHNOLOGY, 2006, 201 (3-4) :1074-1079
[7]   Formation of a dense and continuous Al2O3 layer in nano thermal barrier coating systems for the suppression of spinel growth on the Al2O3 oxide scale during oxidation [J].
Daroonparvar, Mohammadreza ;
Yajid, Muhamad Azizi Mat ;
Yusof, Noordin Mohd ;
Hussain, Mohammad Sakhawat ;
Bakhsheshi-Rad, Hamid Reza .
JOURNAL OF ALLOYS AND COMPOUNDS, 2013, 571 :205-220
[8]   Developments in direct current plasma spraying [J].
Fauchais, Pierre ;
Montavon, Ghislain ;
Vardelle, Michel ;
Cedelle, Julie .
SURFACE & COATINGS TECHNOLOGY, 2006, 201 (05) :1908-1921
[9]   Oxygen transport by gas permeation through the zirconia layer in plasma sprayed thermal barrier coatings [J].
Fox, AC ;
Clyne, TW .
SURFACE & COATINGS TECHNOLOGY, 2004, 184 (2-3) :311-321
[10]   Investigation on hot-fatigue behaviors of gradient thermal barrier coatings by EB-PVD [J].
Guo, HB ;
Gong, SK ;
Zhou, CG ;
Xu, HB .
SURFACE & COATINGS TECHNOLOGY, 2001, 148 (2-3) :110-116