Evaluation of hot corrosion behavior of plasma sprayed ceria and yttria stabilized zirconia thermal barrier coatings in the presence of Na2SO4+V2O5 molten salt

被引:115
作者
Ahmadi-Pidani, Raheleh [1 ]
Shoja-Razavi, Reza [1 ]
Mozafarinia, Reza [1 ]
Jamali, Hossein [1 ]
机构
[1] Malek Ashtar Univ Technol, Dept Mat Engn, Shahinshahr, Isfahan, Iran
关键词
Thermal barrier coating; CYSZ; Air plasma spraying; Hot corrosion; MICROSCOPIC OBSERVATION; RESISTANCE; YSZ; MICROSTRUCTURE; CERAMICS; EXPOSURE;
D O I
10.1016/j.ceramint.2012.05.047
中图分类号
TQ174 [陶瓷工业]; TB3 [工程材料学];
学科分类号
0805 ; 080502 ;
摘要
In this study, substrates of Inconel 738 LC superalloy coupons were first sprayed with a NiCoCrAlY bondcoat and then with a ceria and yttria stabilized zirconia (CYSZ; ZrO2-25 wt%CeO2-2.5 wt%Y2O3) topcoat by air plasma spraying (APS). Hot corrosion studies of plasma sprayed thermal barrier coatings (TBCs) were conducted in 45 wt%Na2SO4+55 wt%V2O5 molten salt at 1000 degrees C for 30 h. The results showed that the coating defects, such as pores and microcracks play important roles as effective paths for the salt penetration in hot corrosion. Based on the results, the reaction between molten salt and stabilizers of zirconia (Y2O3 and CeO2), the formation of YVO4, CeVO4 and CeO2 crystals, the detrimental phase transformation of zirconia from tetragonal to monoclinic due to the depletion of stabilizers and finally, the creation of stresses were recognized to be in the degradation mechanism of CYSZ ceramic coatings in the presence of molten sulfate-vanadate salt. (c) 2012 Elsevier Ltd and Techna Group S.r.l. All rights reserved.
引用
收藏
页码:6613 / 6620
页数:8
相关论文
共 48 条
[1]   A comparative study on hot corrosion resistance of three types of thermal barrier coatings:: YSZ, YSZ + Al2O3 and YSZ/Al2O3 [J].
Afrasiabi, Abbas ;
Saremi, Mohsen ;
Kobayashi, Akira .
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2008, 478 (1-2) :264-269
[2]   Comparison of Hot Corrosion Resistance of YSZ and CYSZ Thermal Barrier Coatings in Presence of Sulfate-Vanadate Molten Salts [J].
Ahmadi-Pidani, Raheleh ;
Shoja-Razavi, Reza ;
Mozafarinia, Reza ;
Jamali, Hossein .
ADVANCED MANUFACTURING TECHNOLOGY, PTS 1-4, 2012, 472-475 :141-144
[3]   Improving the thermal shock resistance of plasma sprayed CYSZ thermal barrier coatings by laser surface modification [J].
Ahmadi-Pidani, Raheleh ;
Shoja-Razavi, Reza ;
Mozafarinia, Reza ;
Jamali, Hossein .
OPTICS AND LASERS IN ENGINEERING, 2012, 50 (05) :780-786
[4]   Processing, Microstructure and Mechanical Properties of Air Plasma-Sprayed Ceria-Yttria Co-stabilized Zirconia Coatings [J].
Alfano, M. ;
Di Girolamo, G. ;
Pagnotta, L. ;
Sun, D. .
STRAIN, 2010, 46 (05) :409-418
[5]  
[Anonymous], 2010, CERAM INT
[6]  
[Anonymous], 2007, ARCH MAT SCI
[7]   Evaluation of laser-glazed plasma-sprayed thermal barrier coatings under high temperature exposure to molten salts [J].
Batista, C. ;
Portinha, A. ;
Ribeiro, R. M. ;
Teixeira, V. ;
Oliveira, C. R. .
SURFACE & COATINGS TECHNOLOGY, 2006, 200 (24) :6783-6791
[8]  
Bose S., 2007, HIGH TEMPERATURE COA
[9]   Hot corrosion behaviour of plasma sprayed YSZ/LaMgAl11O19 composite coatings in molten sulfate-vanadate salt [J].
Chen, Xiaolong ;
Zhao, Yu ;
Gu, Lijian ;
Zou, Binglin ;
Wang, Ying ;
Cao, Xueqiang .
CORROSION SCIENCE, 2011, 53 (06) :2335-2343
[10]   Phase evolutions of plasma sprayed ceria and yttria stabilized zirconia thermal barrier coating [J].
Choi, H ;
Kim, H ;
Lee, C .
JOURNAL OF MATERIALS SCIENCE LETTERS, 2002, 21 (17) :1359-1361