Modeling Flow in Compression Resin Transfer Molding for Manufacturing of Complex Lightweight High-Performance Automotive Parts

被引:49
作者
Simacek, Pavel [2 ]
Advani, Suresh G. [1 ,2 ]
Iobst, Stanley A. [3 ]
机构
[1] Univ Delaware, Dept Mech Engn, Newark, DE 19716 USA
[2] Univ Delaware, Ctr Composite Mat, Newark, DE 19716 USA
[3] Gen Motors Res & Dev Ctr, Warren, MI USA
基金
美国国家科学基金会;
关键词
mold filling; permeability; fiber compaction; net shape manufacturing; finite element/control volume method; moving boundary;
D O I
10.1177/0021998308096320
中图分类号
TB33 [复合材料];
学科分类号
摘要
Lightweight vehicles for energy savings encourages the use of composites in the new generation of vehicles. The compression resin transfer molding process (CRTM) is a novel variation of liquid composite molding (LCM) which offers fast manufacturing cycle for net-shape complex parts with excellent performance, ideal for the automotive industry. The process combines features of resin transfer molding (RTM) and compression molding. The process stages are identified and compared to other LCM processes to take advantage of existing simulation tools. A numerical model that simulates the resin flow in this process is proposed. Several first-order analyses are developed to estimate important process parameters to simplify modeling. Finally, this approach is used to model and simulate the process and is applied to a complex automotive part ( the Automotive Composites Consortium B-pillar) with qualitative experimental validation.
引用
收藏
页码:2523 / 2545
页数:23
相关论文
共 28 条
[11]  
LEWIS RW, 1991, FINITE ELEMENT MODEL
[12]   Use of genetic algorithms to optimize gate and vent locations for the resin transfer molding process [J].
Mathur, R ;
Fink, BK ;
Advani, SG .
POLYMER COMPOSITES, 1999, 20 (02) :167-178
[13]   A methodology to obtain a desired filling pattern during resin transfer molding [J].
Minaie, B ;
Chen, YF ;
Mescher, AM .
JOURNAL OF COMPOSITE MATERIALS, 2002, 36 (14) :1677-1692
[14]  
MODI D, 2002, P 10 US JAP C COMP M
[15]  
Nedanov PB, 2002, J COMPOS MATER, V36, P241, DOI [10.1177/0021998302036002462, 10.1106/002199802021462]
[16]  
NGO NG, 1998, J THERMOPLAST COMPOS, V6, P493
[17]   Closed-loop flow control in resin transfer molding using real-time numerical process simulations [J].
Nielsen, DR ;
Pitchumani, R .
COMPOSITES SCIENCE AND TECHNOLOGY, 2002, 62 (02) :283-298
[18]   A BOUNDARY ELEMENT SIMULATION OF COMPRESSION MOLD FILLING [J].
OSSWALD, TA ;
TUCKER, CL .
POLYMER ENGINEERING AND SCIENCE, 1988, 28 (07) :413-420
[19]   Simulation of the injection process in resin transfer molding [J].
Phelan, FR .
POLYMER COMPOSITES, 1997, 18 (04) :460-476