Preparation and hot corrosion behavior of plasma sprayed nanostructured Gd2Zr2O7-LaPO4 thermal barrier coatings

被引:33
作者
Guo, Lei [1 ,2 ,3 ]
Li, Mingzhu [1 ,2 ]
He, Sixian [1 ,2 ]
Zhang, Chenglong [1 ,2 ]
Wang, Qi [1 ]
Ye, Fuxing [1 ,2 ,3 ]
机构
[1] Tianjin Univ, Sch Mat Sci & Engn, Tianjin, Peoples R China
[2] Tianjin Univ, Tianjin Key Lab Adv Joining Technol, Tianjin, Peoples R China
[3] Tianjin Univ, Minist Educ, Key Lab Adv Ceram & Machining Technol, 92 Weijin Rd, Tianjin 300072, Peoples R China
基金
中国国家自然科学基金;
关键词
Thermal barrier coatings (TBCs); Air plasma spraying (APS); Microstructure; Nanozones; Hot corrosion; STABILIZED ZIRCONIA COATINGS; PHYSICAL VAPOR-DEPOSITION; MECHANICAL-PROPERTIES; PHASE-STABILITY; YSZ COATINGS; DEGREES-C; EB-PVD; TEMPERATURE; CERAMICS; EVOLUTION;
D O I
10.1016/j.jallcom.2016.12.241
中图分类号
O64 [物理化学(理论化学)、化学物理学];
学科分类号
070304 ; 081704 ;
摘要
Nanostructured 30 mol% LaPO4 doped Gd2Zr2O7 (Gd2Zr2O7-LaPO4) thermal barrier coatings (TBCs) were prepared by air plasma spraying (APS). The chemical composition of the coating is close to that of the agglomerated particles used for thermal spray. Nanozones were obviously found in the coating microstructure. Hot corrosion tests were conducted in V2O5 and Na2SO4+V2O5 salts at 900 degrees C to study the corrosion resistance of the coatings. Results indicated that the coating exhibited excellent corrosion resistance in both salts, but it performed better in V2O5 salt. After 4 h corrosion tests, a continuous, dense reaction layer formed on the coating surfaces, effectively arresting further penetration of the molten salt. By comparison, Na2SO4+V2O5 salt corrosion caused thinner reaction layer than V2O5 corrosion, and some NaVO3 trace was found in the inner regions of the coating. Furthermore, the nanozones in the coating have positive function on reducing the molten salts infiltration. (C) 2016 Elsevier B.V. All rights reserved.
引用
收藏
页码:13 / 19
页数:7
相关论文
共 45 条
[1]   Porosity-Property Relationships of Plasma-Sprayed Gd2Zr2O7/YSZ Thermal Barrier Coatings [J].
Bakan, Emine ;
Mack, Daniel Emil ;
Mauer, Georg ;
Muecke, Robert ;
Vassen, Robert .
JOURNAL OF THE AMERICAN CERAMIC SOCIETY, 2015, 98 (08) :2647-2654
[2]   Influence of temperature on phase stability and thermal conductivity of single- and double-ceramic-layer EB-PVD TBC top coats consisting of 7YSZ, Gd2Zr2O7 and La2Zr2O7 [J].
Bobzin, K. ;
Bagcivan, N. ;
Broegelmann, T. ;
Yildirim, B. .
SURFACE & COATINGS TECHNOLOGY, 2013, 237 :56-64
[3]   Deposition mechanisms of yttria-stabilized zirconia coatings during plasma spray physical vapor deposition [J].
Gao, Lihua ;
Wei, Liangliang ;
Guo, Hongbo ;
Gong, Shengkai ;
Xu, Huibin .
CERAMICS INTERNATIONAL, 2016, 42 (04) :5530-5536
[4]   Microstructure and mechanical properties of yttria stabilized zirconia coatings prepared by plasma spray physical vapor deposition [J].
Gao, Lihua ;
Guo, Hongbo ;
Wei, Liangliang ;
Li, Chenyi ;
Gong, Shengkai ;
Xu, Huibin .
CERAMICS INTERNATIONAL, 2015, 41 (07) :8305-8311
[5]   Role of CeO2 coating in enhancing high temperature corrosion resistance of Ni-base superalloys as an inhibitor [J].
Gitanjaly ;
Singh, Harpreet ;
Singh, Surendra ;
Prakash, Satya .
MATERIALS AT HIGH TEMPERATURES, 2010, 27 (02) :109-116
[6]  
Guo HB, 2006, J AM CERAM SOC, V89, P1432, DOI 10.1111/j.1551-2916.2006.00912.x
[7]   Atmospheric plasma sprayed thick thermal barrier coatings with high segmentation crack density [J].
Guo, HB ;
Vassen, R ;
Stöver, D .
SURFACE & COATINGS TECHNOLOGY, 2004, 186 (03) :353-363
[8]   Investigation on hot-fatigue behaviors of gradient thermal barrier coatings by EB-PVD [J].
Guo, HB ;
Gong, SK ;
Zhou, CG ;
Xu, HB .
SURFACE & COATINGS TECHNOLOGY, 2001, 148 (2-3) :110-116
[9]   Comparison of hot corrosion resistance of Sm2Zr2O7 and (Sm0.5Sc0.5)2Zr2O7 ceramics in Na2SO4+V2O5 molten salt [J].
Guo, Lei ;
Li, Mingzhu ;
Ye, Fuxing .
CERAMICS INTERNATIONAL, 2016, 42 (12) :13849-13854
[10]   Phase Structure Evolution and Thermo-Physical Properties of Nonstoichiometry Nd2-xZr2+xO7+x/2 Pyrochlore Ceramics [J].
Guo, Lei ;
Zhang, Yu ;
Ye, Fuxing .
JOURNAL OF THE AMERICAN CERAMIC SOCIETY, 2015, 98 (03) :1013-1018