Microstructure Deformation and Fracture Mechanism of Highly Filled Polymer Composites under Large Tensile Deformation

The microstructure deformation and fracture mechanisms of particulate-filled polymer composites were studied based on microstructure observations in this paper. By using in-situ tensile test system under scanning electron microscopy, three different composites composed of polymer binder filled by three different types of particles, namely Al particles, AP particles and HMX particles, with the same total filler content were tested. The roles of initial microstructure damage and particle type on the microstructure deformation and damage are highlighted. The results show that microstructure damage starts with the growth of the initial microvoids within the binders or along the binder/particle interfaces. With the increase of strain, the microstructure damages including debonding at the particle/binder interface and tearing of the binder lead to microvoid coalescence, and finally cause an abrupt fracture of the samples. Coarse particles lead to an increase of debonding at the particle/binder interface both in the initial state and during the loading process, and angular particles promote interface debonding during the loading process.